Hengyi HY-0580TUNBN Single-Column Universal Testing Machine
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Origin | Domestic (China) |
| Model | HY-0580TUNBN |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1N–5000N (interchangeable load cells) |
| Accuracy Class | ≤0.5 |
| Effective Test Width | 120 mm |
| Effective Stroke | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500000 counts (no internal range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/S |
| Protection Features | Electronic limit switches, overload protection (110% FS), real-time system diagnostics |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580TUNBN is a precision-engineered single-column electromechanical universal testing machine designed for static mechanical property evaluation of metallic and non-metallic materials under tension, compression, bending, shear, peel, and tear loading conditions. Its core architecture follows the Couette-type force transmission principle, integrating a high-rigidity monolithic column frame with a preloaded precision ground ball screw drive system and a closed-loop servo-controlled actuation loop. This configuration ensures minimal axial deflection (<0.02 mm under full load), high positional repeatability (±0.005 mm), and stable force application across the full speed range — critical for compliant testing per ISO 7500-1 (Class 0.5), ASTM E4, and GB/T 16491-2008. The system is purpose-built for quality control laboratories, R&D departments in wire & cable manufacturing, battery component suppliers (e.g., copper lugs, busbar terminations), and academic institutions performing standardized mechanical characterization.
Key Features
- Single-column benchtop design with optimized structural stiffness (natural frequency > 120 Hz), minimizing resonance during dynamic ramp tests.
- High-precision preloaded ball screw transmission (C5 grade) coupled with Panasonic AC servo motor (J-series), delivering smooth motion control and <35 dB(A) operational noise at rated speed.
- Multi-range interchangeable load cells from Transducer Techniques (USA), calibrated to NIST-traceable standards, supporting capacities from 1 N to 5 kN with integrated temperature compensation (±0.01% FS/°C).
- Triple-closed-loop control architecture: simultaneous real-time regulation of force, displacement, and strain via Omron E6B2-CWZ6C optical encoder (2000 PPR) and extensometer interface (optional).
- Comprehensive safety architecture: electronic upper/lower limit switches, hardware-based overload cutoff (110% FS), overvoltage/overcurrent monitoring, and automatic emergency stop on system anomaly detection.
- Real-time graphical display of up to four synchronized curves: Force–Displacement, Force–Time, Stress–Strain, and Displacement–Time — all exportable in CSV and XML formats.
- Integrated test sequence editor supporting user-defined multi-step protocols (e.g., preload → hold → ramp → dwell → unload), with programmable trigger conditions (force threshold, displacement target, time duration).
Sample Compatibility & Compliance
The HY-0580TUNBN accommodates standard tensile specimens (ASTM E8, ISO 6892-1), peel coupons (ASTM D903, GB/T 2790), and custom fixtures for copper lug pull-out, crimp integrity, and battery tab adhesion validation. Its 120 mm test width and 800 mm vertical stroke support ISO 527-2 Type 1A bars, ASTM D638 Type I dogbones, and JIS Z 2241 flat specimens. The system meets metrological requirements per ISO 7500-1 Class 0.5, GB/T 2611-2007 (General Technical Requirements for Testing Machines), and GB/T 16852.1-2008 (Verification of Static Uniaxial Testing Machines). Calibration certificates are issued with traceability to CNAS-accredited labs (ISO/IEC 17025), and optional GLP-compliant audit trails satisfy FDA 21 CFR Part 11 requirements when paired with validated software modules.
Software & Data Management
The embedded Windows-based control software supports both Chinese and English UIs, featuring ISO/IEC 17025-aligned data integrity safeguards: electronic signatures, immutable audit logs, version-controlled test method templates, and encrypted database storage (SQLite with AES-256). All raw channel data (force, displacement, strain, time) are recorded at ≥1 kHz sampling rate. Post-test analysis includes automatic calculation of tensile strength (Rm), yield strength (Rp0.2, Rt0.5), Young’s modulus (E), elongation at break (A%), and proof strength. Reports comply with ISO 5725 (accuracy, repeatability, reproducibility) and may be exported as PDF, Excel, or XML for LIMS integration. Optional API access enables direct SCADA and MES connectivity.
Applications
- Electrical connectivity validation: Pull-out force testing of copper cable lugs (IEC 61238-1), crimp joint integrity assessment, and busbar terminal bond strength verification.
- Battery component qualification: 180° peel strength of lithium-ion separator films (per GB/T 36363), tab-to-foil adhesion, and current collector tensile stability.
- Polymer & composite characterization: Tensile behavior of PP/PE insulating tapes, silicone elastomer gaskets, and fiber-reinforced thermoplastics (ASTM D3039, ISO 527-4).
- Textile & nonwoven mechanical testing: Breaking strength of braided conductors, woven shielding fabrics (GB/T 3923), and medical-grade laminates.
- Educational use: Hands-on instruction in material science curricula covering stress-strain fundamentals, Hooke’s law verification, and fracture mechanics principles.
FAQ
What standards does the HY-0580TUNBN support out-of-the-box?
Pre-configured test methods include ASTM D638, ISO 6892-1, GB/T 1040, GB/T 3923, and JIS Z 2241; custom method development is supported via the built-in script editor.
Can the system perform cyclic loading or fatigue tests?
No — this is a static-only electromechanical tester. For low-cycle fatigue, consider Hengyi’s HY-1080 series with hydraulic actuation and ±100 kN capacity.
Is third-party calibration documentation provided?
Yes — each unit ships with a factory calibration certificate traceable to CNAS-accredited reference standards, valid for 12 months under normal operating conditions.
What is the warranty coverage and service response time?
Standard warranty: 24 months parts and labor; extended service plans include on-site preventive maintenance and remote diagnostics support with <48-hour response SLA.
Does the software support 21 CFR Part 11 compliance?
Yes — optional 21 CFR Part 11 add-on module provides role-based access control, electronic signatures, and full audit trail generation meeting FDA and EU Annex 11 requirements.
