X-RAY Radiographic Inspection System – Aisida X-RAY Series
| Brand | Aisida |
|---|---|
| Origin | Guangdong, China |
| Manufacturer Type | Authorized Distributor |
| Product Category | Domestic |
| Model | X-RAY Series |
| Pricing | Upon Request |
Overview
The Aisida X-RAY Series Radiographic Inspection System is a high-resolution, industrial-grade non-destructive testing (NDT) platform engineered for precision internal defect detection and failure analysis in safety-critical components. Utilizing digital radiography based on X-ray absorption contrast imaging, the system captures real-time transmission images of internal structures—enabling visualization of voids, cracks, foreign inclusions, delaminations, solder joint integrity, electrode misalignment, and density variations within opaque materials. Designed for integration into automated production lines, it supports inline quality assurance in high-volume manufacturing environments where traceability, repeatability, and regulatory compliance are essential.
Key Features
- Full Automation Workflow: Integrated conveyor-based auto-loading, programmable inspection sequencing, AI-assisted defect classification, and pneumatic sorting of pass/fail units—minimizing operator dependency and maximizing throughput consistency.
- Real-Time System Monitoring: Embedded diagnostics continuously track X-ray tube status, detector temperature, power supply stability, motion control signals, and interlock states—displayed via intuitive HMI with color-coded alerts and event logging.
- Synchronized Image & Data Visualization: Multi-region scanning capability allows simultaneous acquisition and side-by-side display of up to eight ROI (Region of Interest) images per sample, each annotated with dimensional measurements, grayscale histograms, and pass/fail flags—all within a single software viewport.
- Triple-Layer Radiation Safety Architecture: Compliant with GBZ 117–2022 and IEC 61331-1:2014 standards, the system features mechanical shutter interlocks, radiation-shielded lead-acrylic viewing windows, and redundant door-sensor circuits—ensuring surface dose rates remain below 0.5 µSv/h during operation and idle states.
- Modular Detector Compatibility: Supports interchangeable flat-panel detectors (FPDs) with pixel pitches down to 75 µm and active areas up to 400 mm × 300 mm—allowing resolution optimization across diverse sample geometries and material densities.
Sample Compatibility & Compliance
The Aisida X-RAY Series accommodates a broad spectrum of industrial components—including lithium-ion battery cells and pouch modules (anode/cathode foil alignment, separator wrinkles, tab weld voids), PCB assemblies (BGA voiding, micro-cracks in vias), aluminum die-cast housings (porosity, shrinkage cavities), USB connectors (pin coplanarity, solder wicking), and wire harness terminations (crimp integrity, insulation displacement). All configurations meet ISO 9001:2015 requirements for measurement system analysis (MSA), and support audit-ready documentation aligned with IATF 16949 and IPC-A-610 Class 3 criteria. Optional GLP/GMP-compliant software modules provide electronic signatures, audit trails, and 21 CFR Part 11–ready user access controls.
Software & Data Management
Powered by proprietary Aisida VisionInsight™ software, the system delivers calibrated image enhancement (contrast-limited adaptive histogram equalization, noise suppression via wavelet thresholding), geometric distortion correction, and customizable inspection recipes. Raw DICOM and TIFF image archives are automatically timestamped and indexed with metadata (operator ID, lot number, machine ID, exposure parameters). Data export supports CSV reports with statistical summaries (defect count per unit, defect type frequency, positional clustering heatmaps) and seamless integration with MES/SPC platforms via OPC UA or RESTful API interfaces.
Applications
- Lithium-ion battery manufacturing: Electrode coating uniformity verification, jelly-roll winding defects, cell-to-cell alignment validation, and post-cycle degradation analysis.
- Electronics assembly: Detection of hidden solder bridges, tombstoning, head-in-pillow defects, and component placement errors in HDI PCBs and SiP modules.
- Automotive casting QA: Porosity mapping in engine blocks, transmission housings, and structural brackets per ASTM E155–22 guidelines.
- Medical device component screening: Verification of hermetic seal integrity in implantable housing assemblies and catheter tip bonding.
- Consumer electronics: USB-C connector pin inspection, flex circuit trace continuity, and adhesive bond line thickness assessment.
FAQ
What X-ray tube voltage range does the Aisida X-RAY Series support?
Standard configuration operates at 60–130 kV; optional high-energy variants extend to 160 kV for dense metal part inspection.
Is the system certified for use in cleanroom environments?
Yes—Class 10,000 (ISO 7) compatible models feature sealed enclosures, low-outgassing materials, and HEPA-filtered internal air circulation.
Can inspection protocols be exported and shared across multiple machines?
Yes—recipe files (.xrp) include full parameter sets (kV/mA/exposure time/ROI coordinates/algorithms) and are interoperable across all Aisida X-RAY Series units.
Does the software support multi-language UI and report generation?
English, Simplified Chinese, Japanese, and Korean language packs are available; PDF and Excel reports auto-generate with configurable templates.
What maintenance intervals are recommended for the X-ray source and detector?
Annual preventive maintenance is advised for tube calibration and detector dark-current profiling; service logs are stored locally and accessible via remote diagnostic portal.
