YANRUN YR4030CNC-T Probe-Integrated Automated 3D Vision Measuring Machine

Overview

The YANRUN YR4030CNC-T is a high-precision, probe-integrated automated 3D vision measuring machine engineered for metrology-grade geometric inspection in quality control laboratories and precision manufacturing environments. Combining non-contact optical imaging with tactile probing capabilities, it operates on a dual-measurement principle: high-resolution CCD-based image analysis for edge detection, contour extraction, and 2D feature quantification; and coordinate metrology via a calibrated Renishaw MCP 3D touch probe for direct surface contact measurement of height, depth, and complex 3D form features. The system’s granite base (Grade 00, flatness ≤ 3 µm) ensures thermal stability and mechanical rigidity, while closed-loop 1 µm resolution linear encoders on all axes guarantee traceable positional repeatability. Designed for ISO 10360-compliant dimensional verification, the YR4030CNC-T supports full traceability workflows aligned with ISO/IEC 17025 and industry-specific requirements under ASME B89.4.14 and VDI/VDE 2617.

Key Features

• Fully automated CNC-controlled motion across X, Y, and Z axes with servo-driven precision — XY travel speed up to 280 mm/s, Z-axis at 100 mm/s
• Motorized 6.5:1 zoom lens with automatic parfocal calibration — optical magnification range 0.7×–4.5×, system magnification 21×–200×, eliminating manual recalibration during zoom transitions
• Hikvision GigE color industrial camera delivering high SNR imagery at real-time frame rates for robust edge detection and texture-based segmentation
• Programmable multi-zone illumination: 5-ring 8-sector surface LED lighting and independent profile backlight, each adjustable in 256 brightness steps for optimal contrast across material finishes and geometries
• Integrated Renishaw MCP 3D tactile probe with ruby-tipped styli (1 mm and 2 mm spheres), enabling calibrated point-cloud acquisition, height mapping, and GD&T evaluation of features inaccessible to optical methods
• Auto-focus function synchronized with Z-axis motion for rapid, repeatable focal plane determination and precise height differential measurement
• Thermally compensated measurement engine incorporating real-time ambient temperature input to apply coefficient-of-expansion corrections per material type (e.g., aluminum, steel, plastics)

Sample Compatibility & Compliance

The YR4030CNC-T accommodates workpieces up to 400 mm × 300 mm × 180 mm in volume and 25 kg in mass, supporting diverse sample geometries including machined metal parts, injection-molded plastics, PCB assemblies, and precision optics substrates. Its granite platform and vibration-isolated design meet Class M1 environmental requirements per ISO 22068 for metrology labs. All measurement algorithms adhere to ISO 1101 for geometrical tolerancing and ISO 5459 for datum establishment. Software audit trails, electronic signatures, and data integrity controls comply with FDA 21 CFR Part 11 when configured with user authentication and secure logging. Calibration certificates are issued per ISO/IEC 17025-accredited procedures, and hardware conforms to CE, RoHS, and EMC Directive 2014/30/EU standards.

Software & Data Management

The proprietary CNC4000 control platform integrates real-time image processing, probe path planning, and statistical process control into a unified interface. It supports GLP/GMP-aligned data governance: all measurement tasks generate timestamped .rst files containing raw coordinates, operator ID, environmental logs, and calibration status. Reporting modules export directly to Excel (customizable templates), Word, PDF, DXF, and AutoCAD-compatible formats. SPC functionality enables import of historical .rst datasets for capability analysis (Cp/Cpk), trend charts, and outlier detection per ISO 22514. CAD overlay mode allows DXF import for nominal-actual deviation mapping; panoramic stitching enables large-area scanning with sub-pixel registration accuracy. Multi-language UI (English, Simplified/Traditional Chinese, Japanese, Korean) and role-based access control ensure operational consistency across global facilities.

Applications

This system serves as a primary dimensional verification tool in automotive Tier-1 suppliers for gear tooth geometry, bracket hole positioning, and weld seam profiling. In medical device manufacturing, it validates microfluidic channel dimensions, catheter hub concentricity, and implant surface finish conformity. Electronics manufacturers deploy it for SMT stencil aperture verification, BGA ball coplanarity, and flex circuit fiducial alignment. Aerospace subcontractors use its probe-optical hybrid mode to certify turbine blade root profiles, fastener hole perpendicularity, and composite layup thickness uniformity. Educational metrology labs utilize its open SDK and scripting API for teaching coordinate measurement principles, GD&T interpretation, and measurement uncertainty estimation per GUM (JCGM 100).

FAQ

Does the YR4030CNC-T support automated batch measurement with part-to-part program transfer?
Yes — the CNC Smart Control System enables template-based task replication, including fixture coordinate system alignment, feature recognition logic, and pass/fail tolerance assignment. Programs can be exported/imported as encrypted .cncproj files.
Is calibration validation traceable to national standards?
All factory calibrations are performed using certified step gauges, sphere artifacts, and laser interferometers traceable to NIM (China National Institute of Metrology) and NIST-equivalent references. Certificate of Conformance includes uncertainty budgets per ISO/IEC 17025 Annex A.
Can the software generate SPC reports compliant with IATF 16949?
Yes — the integrated SPC module calculates process capability indices (Cp, Cpk, Pp, Ppk), generates X-bar/R and I-MR charts, and flags nonconformances per AIAG SPC Manual guidelines. Audit-ready logs include operator sign-off, revision history, and measurement environment metadata.
What is the recommended maintenance interval for the Renishaw probe system?
Renishaw recommends annual verification of probe qualification using a certified reference sphere (10 mm, grade 5), with stylus tip wear checks every 500 hours of operation or after any impact event. Full probe recalibration is required following stylus replacement or mechanical shock.
Does the system support third-party CAD integration beyond DXF?
Native import is limited to DXF and DWG (via AutoCAD RealDWG library). For STEP or IGES, users may convert via neutral format translators; however, GD&T annotation parsing requires manual redefinition within the CNC4000 environment.