TY8000B-50KN Universal Testing Machine
| Brand | TianYuan |
|---|---|
| Origin | Jiangsu, China |
| Manufacturer Type | Direct Manufacturer |
| Model | TY8000B-50KN |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity | 50 kN |
| Load Resolution | 1/60,000 |
| Load Accuracy | ≤ ±0.5% FS |
| Maximum Travel (excl. grips) | 900 mm |
| Effective Width | 400 mm |
| Test Speed Range | 10–260 mm/min |
| Speed Accuracy | ≤ ±0.8% |
| Displacement Resolution | 0.01 mm |
| Drive System | Stepper-Servo Motor + Ball Screw |
| Control Architecture | DSP + MCU Digital Controller |
| Power Supply | 220 V, 800 W |
| Dimensions (W×D×H) | 850 × 580 × 1900 mm |
| Weight | 480 kg |
Overview
The TY8000B-50KN Universal Testing Machine is an electromechanical static testing system engineered for precision mechanical characterization of metallic and non-metallic materials under uniaxial loading conditions. It operates on the principle of controlled displacement actuation via a high-rigidity ball screw mechanism driven by a stepper-servo motor, enabling reproducible application of tensile, compressive, flexural, shear, tear, peel, and puncture loads. The system conforms to fundamental mechanics-of-materials test paradigms—measuring force, displacement, and time synchronously to derive stress–strain relationships, modulus values (e.g., Young’s modulus, flexural modulus), yield strength, ultimate tensile strength, elongation at break, and Poisson’s ratio. Its architecture supports standardized quasi-static loading protocols as defined in ISO 6892-1, ASTM E8/E21, GB/T 228.1, and EN 10002-1, making it suitable for QC laboratories, R&D centers, and third-party certification facilities requiring traceable, repeatable mechanical data.
Key Features
- Full digital control system integrating DSP (Digital Signal Processor) and MCU (Microcontroller Unit) for real-time closed-loop regulation of load, position, and speed—with dual feedback paths ensuring stability across dynamic and creep test modes.
- High-resolution force measurement with ≤ ±0.5% full-scale accuracy and 1/60,000 internal resolution, calibrated per ISO 7500-1 Class 1 requirements.
- Precision ball screw transmission (Taiwan TBI) coupled with stepper-servo drive (JieMeiKang) delivers smooth motion, low backlash (< 0.02 mm), and long-term positional repeatability.
- Modular frame design (480 kg mass, 850 × 580 × 1900 mm footprint) ensures structural rigidity and vibration damping—critical for low-noise signal acquisition during small-strain measurements.
- Integrated two-point extensometer (TianYuan-branded) enables direct strain measurement compliant with GB/T 12160 and ISO 9513 Class 1 specifications.
- Multi-curve real-time plotting including Load vs. Displacement, Load vs. Time, Displacement vs. Time, Stress vs. Strain, and Load vs. Extension—each synchronized to hardware timestamps with sub-millisecond resolution.
Sample Compatibility & Compliance
The TY8000B-50KN accommodates specimens ranging from thin polymer films (≥ 0.1 mm thickness) to structural steel coupons (up to 50 mm width, 25 mm thickness), using interchangeable wedge-action, pneumatic, or hydraulic grips. Standard configurations support ASTM D638 (plastics), ASTM D3039 (composites), ISO 527-2, GB/T 1040.2, and ISO 178 (flexure). All test routines are configurable to meet GLP-compliant audit trails: software enforces user authentication, electronic signatures, and immutable test log archiving. Calibration certificates reference national metrology standards (CNAS-accredited labs), and system validation documentation aligns with ISO/IEC 17025 and FDA 21 CFR Part 11 requirements for regulated environments.
Software & Data Management
The TianYuan proprietary testing software provides ISO/ASTM-compliant test method templates, automated parameter calculation (e.g., offset yield, secant modulus), and customizable report generation. Raw data export is supported in CSV and Excel (.xlsx) formats; graphical post-processing includes curve smoothing, derivative analysis (dσ/dε), and multi-sample comparative overlays. Audit logs record operator ID, timestamp, calibration status, environmental metadata (optional temperature/humidity input), and any manual intervention. Software architecture supports networked deployment in LAN environments with role-based access control (RBAC) and encrypted database storage compliant with GDPR and NIST SP 800-53 controls.
Applications
- Mechanical validation of aerospace aluminum alloys (e.g., 2024-T3, 7075-T6) per AMS 4027 and MIL-STD-810G.
- Quality conformance testing of medical device polymers (PEEK, UHMWPE) against ISO 5834-2 and ASTM F2026.
- Characterization of construction-grade concrete cylinders and rebar per ASTM C39 and ISO 6892-2.
- R&D evaluation of battery electrode coatings under tensile delamination stress (ASTM D3330).
- Automotive component verification—including seat belt webbing (ISO 1140), gasket compression set (ASTM D395), and rubber bushing hysteresis.
FAQ
What international standards does the TY8000B-50KN support out-of-the-box?
Preloaded test methods cover ASTM E8, ISO 6892-1, GB/T 228.1, JIS Z2241, DIN 50125, and EN 10002-1—with editable parameters for custom protocol development.
Is the system compatible with external extensometers or environmental chambers?
Yes—the controller features analog and digital I/O ports (±10 V, TTL) for integration with LVDT extensometers, video extensometers, or temperature-controlled chambers (−70 °C to +300 °C) via optional interface modules.
How is traceability maintained for calibration and maintenance records?
All calibration events, sensor replacements, and firmware updates are logged with digital signatures and stored in an encrypted SQLite database with SHA-256 hash integrity verification.
Can test data be imported into LIMS or ERP systems?
Yes—via RESTful API or ODBC drivers supporting SQL queries; XML and JSON schema definitions are provided for seamless integration with LabWare, Thermo Fisher SampleManager, or SAP QM modules.
