IDM C0034 Stainless Steel Cutting Template for Aging & Abrasion Test Specimen Preparation
| Brand | IDM |
|---|---|
| Origin | Shandong, China |
| Manufacturer Type | Authorized Distributor |
| Country of Origin | China |
| Model | C0034 |
| Price | USD 70,000 (FOB Qingdao) |
| Material | AISI 304 Stainless Steel |
| Compliance | AS 1301.407, AS 1301.448, AS 1301.400 |
| Application | Standardized specimen cutting for packaging materials testing |
Overview
The IDM C0034 Stainless Steel Cutting Template is a precision-engineered tool designed exclusively for standardized specimen preparation in packaging material testing laboratories. It operates on the principle of mechanical die-cutting—utilizing rigid, dimensionally stable stainless steel to replicate exact geometries defined by international test standards. Unlike disposable or polymer-based templates, the C0034 ensures long-term dimensional fidelity under repeated manual pressure and ambient laboratory conditions. Its primary functional role is to produce geometrically consistent specimens prior to exposure in accelerated aging chambers (e.g., Q-SUN xenon-arc or QUV UV testers) or mechanical abrasion systems (e.g., Taber Abraser, Sutherland Rub Tester). Consistent specimen geometry directly impacts repeatability in color fade evaluation (ΔE per ISO 105-B02), surface wear quantification (mass loss per ASTM D4060), and tensile property correlation (ASTM D882, ISO 527-3). The template does not perform measurement or analysis; it serves as a traceable physical reference for sample uniformity—a critical prerequisite for GLP-compliant test reporting.
Key Features
- Constructed from AISI 304 stainless steel with passivated surface finish to eliminate corrosion risk during long-term storage or humid test environments.
- Ergonomic hand-grip recesses machined into both lateral edges, enabling controlled downward force application without slippage or lateral distortion.
- Zero-tolerance cavity geometry: all cut profiles conform to nominal dimensions ±0.1 mm, verified via coordinate measuring machine (CMM) calibration report supplied with each unit.
- Modular compatibility: designed to interface with standard laboratory cutting mats (e.g., self-healing PVC or neoprene) and manual press tools (e.g., hand-held roller or benchtop pneumatic cutter).
- Traceable compliance: engraved serial number and standard designation (e.g., “AS 1301.407”) on reverse face for audit readiness and instrument logbook integration.
Sample Compatibility & Compliance
The C0034 accommodates planar, flexible substrates up to 2.0 mm thickness and 300 mm × 300 mm maximum sheet size. Validated substrate categories include biaxially oriented polypropylene (BOPP) films, kraft paper (60–200 g/m²), vulcanized natural rubber sheets, corrugated fiberboard (single- and double-wall), and woven polyester textiles. All cut configurations comply with Australian Standards for packaging testing: AS 1301.407 (specimen dimensions for colorfastness to light), AS 1301.448 (test piece geometry for abrasion resistance), and AS 1301.400 (general requirements for specimen preparation in physical testing). While not a measuring instrument itself, its use supports adherence to ISO/IEC 17025 clause 6.4.3 (equipment suitability) when integrated into accredited test methods.
Software & Data Management
The C0034 is a passive mechanical tool and requires no embedded firmware, connectivity, or software interface. However, its operational traceability is supported through laboratory documentation workflows: users are advised to record template serial number, date of first use, and cumulative usage cycles in their equipment logbook. For digital quality management systems (QMS), the engraved serial number enables direct linkage to calibration history, maintenance records, and associated test reports in LIMS platforms compliant with FDA 21 CFR Part 11 (electronic signatures) and ISO 17025 Annex A.2 (record retention). No proprietary software is bundled or required.
Applications
- Preparation of 100 mm × 100 mm specimens for xenon-arc weathering per ISO 4892-2 and AS/NZS 2360.1.
- Cutting of 63.5 mm diameter discs for Taber abrasion testing (ASTM D4060) on coated paperboard and metallized films.
- Generation of 150 mm × 50 mm strips for tensile strength assessment (ASTM D882) of heat-seal layers in flexible packaging.
- Standardized sampling of corrugated board faces for edge crush test (ECT) pre-conditioning per TAPPI T811.
- Reproducible textile swatch extraction for color migration evaluation (ISO 105-X12) in printed packaging linings.
FAQ
Is the C0034 compatible with automated cutting systems?
No—it is engineered for manual operation only. Integration with CNC or laser cutters would compromise its metrological integrity and void compliance with AS 1301 series specifications.
Can custom geometries be manufactured under the same material and tolerance specification?
Yes. IDM offers OEM template development with full CMM validation and AS-standard certification—lead time typically 6–8 weeks from drawing approval.
Does the template require periodic recalibration?
No. As a passive dimensional reference tool, it undergoes initial CMM verification at manufacture. Users should visually inspect for edge deformation or surface pitting before each use per ISO/IEC 17025 clause 6.4.10.
What documentation accompanies shipment?
Each unit ships with a Certificate of Conformance (CoC), CMM calibration report (showing dimensional deviation data), engraved compliance markings, and a traceable serial-numbered asset tag.
