ASIDA CQ1000 Automatic Prepreg (PP) Slitting and Cutting Machine
| Brand | ASIDA |
|---|---|
| Model | CQ1000 |
| Origin | Guangdong, China |
| Type | Fully Automatic Prepreg Slitting & Hot-Cut System |
| Cutting Length | 50–750 mm |
| Cutting Width | 200–1270 mm |
| Material Thickness | 0.04–0.3 mm |
| Cutting Accuracy | ±1.0 mm |
| Web Speed | ≤60 m/min |
| Cutting Frequency | ≤13 cuts/min (at 500 mm length) |
| Machine Dimensions | 2600 × 2300 × 1700 mm |
| Weight | ~1500 kg |
| Power Supply | 3-phase 5-wire, AC380 V / 50 Hz / ≥40 A |
| Air Pressure | 0.7–1.0 MPa |
| Ambient Temp | 20 ± 2 °C |
| RH | 50 ± 5 % |
| Max Roll Diameter | ≤320 mm |
| Average Power Consumption | ≤9 kW |
Overview
The ASIDA CQ1000 Automatic Prepreg (PP) Slitting and Cutting Machine is an industrial-grade, PLC-controlled system engineered for high-precision processing of thermosetting resin-impregnated fiberglass reinforcement materials—commonly referred to as prepregs—in printed circuit board (PCB) and copper-clad laminate (CCL) manufacturing. Unlike conventional mechanical die-cutting or cold slitting systems, the CQ1000 integrates non-contact localized thermal softening immediately prior to blade engagement. This proprietary hot-cut methodology enables controlled viscoelastic deformation of the resin matrix at the cut line, suppressing fiber pull-out, edge delamination, and airborne particulate generation. The result is a clean, sealed edge with negligible white-edge effect, reduced post-cut handling contamination, and improved dimensional stability during subsequent lamination cycles—critical for high-layer-count HDI and RF/microwave substrate fabrication.
Key Features
- Fully automated operation with integrated PLC + HMI control architecture; all process parameters—including cutting length, width, speed, and thermal activation profile—are stored in recipe-based modules for rapid model changeover.
- Non-contact infrared or resistive heating zone positioned upstream of the rotary shear blade ensures precise, transient softening of the B-stage resin without full re-curing or carbonization—maintaining material integrity while enabling dust-free separation.
- High-rigidity gantry structure with servo-driven web tension control and optical encoder-based length feedback delivers consistent ±1.0 mm dimensional repeatability even at maximum line speeds up to 60 m/min.
- Hydraulic lift-assisted discharge table accommodates heavy-duty prepreg rolls (including 1080 and heavier glass weaves), ensuring uniform stack alignment and eliminating misfeed-induced layer shift during unloading.
- Modular blade assembly with quick-change tooling supports multiple cutting configurations (slitting, cross-cutting, perforation) and enables routine maintenance without recalibration.
Sample Compatibility & Compliance
The CQ1000 is validated for use with standard epoxy, BT, phenolic, and polyimide-based prepregs across common glass fabric styles (e.g., 106, 1080, 2116, 7628) and thicknesses ranging from 0.04 mm to 0.3 mm. It meets mechanical safety requirements per ISO 13857 and electrical safety standards under IEC 60204-1. While not certified to UL or CE as a standalone unit (due to site-specific installation dependencies), its control architecture supports integration into ISO 9001- and IATF 16949-compliant production environments. All operational logs—including parameter settings, cycle counts, and fault timestamps—are timestamped and exportable for internal quality audits and traceability documentation.
Software & Data Management
The embedded HMI interface provides real-time visualization of web speed, cut count, thermal zone temperature, air pressure, and error status. Parameter sets are saved as encrypted .cfg files with user-access levels (Operator, Technician, Administrator). Audit trail functionality records all configuration changes with operator ID and timestamp—supporting basic GLP-aligned data integrity practices. Raw event logs can be exported via USB or Ethernet to external MES or QMS platforms. No cloud connectivity or remote access capability is included by default, preserving network security in regulated manufacturing facilities.
Applications
- Precise segmentation of large-width prepreg master rolls into standardized sheets for multilayer PCB stack-up preparation.
- Slitting of continuous prepreg webs into narrow strips for flexible circuit or antenna substrate fabrication.
- High-volume production of pre-cut laminates for automated layup cells in aerospace-grade composite panel manufacturing.
- Prototyping and low-volume R&D runs requiring rapid iteration across varying resin systems and reinforcement architectures.
- Quality assurance labs performing edge integrity evaluation, dimensional stability testing, and thermal aging correlation studies on cut specimens.
FAQ
What types of prepreg materials are compatible with the CQ1000?
The machine handles standard B-stage epoxy, BT, and polyimide prepregs reinforced with E-glass fabrics (106–7628 styles); compatibility with cyanate ester or PTFE-based systems requires prior validation due to differing thermal response profiles.
Does the CQ1000 support FDA 21 CFR Part 11 compliance?
No—the system does not include electronic signature, audit trail encryption, or role-based authentication required for Part 11; however, its logging architecture can be extended via third-party middleware for regulated pharmaceutical or medical device applications.
Is compressed air required for operation?
Yes—clean, dry, oil-free compressed air at 0.7–1.0 MPa is mandatory for pneumatic clamping, blade actuation, and web braking functions.
Can the machine be integrated into an existing factory automation network?
It features Modbus TCP and discrete I/O interfaces for seamless PLC-to-PLC communication and can be configured to accept start/stop commands and report status via standard industrial protocols.
What maintenance intervals are recommended?
Blade inspection every 8-hour shift; thermal element calibration quarterly; full mechanical alignment and tension sensor verification annually—or after relocation or major component replacement.
