Hengyi HY-0580(MN) Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-0580(MN) |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1N–5000N (multi-sensor configurable) |
| Accuracy Class | ≤0.5% |
| Effective Test Width | 380 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/S |
| Load Cell | Imported bidirectional high-precision load cell (USA-made, auto-identification) |
| Drive System | Panasonic servo motor & driver (Japan) |
| Guidance System | Dual preloaded precision ball screws (imported) |
| Frame | Rigid dual-column structural frame |
| Safety Features | Electronic limit protection, overload protection (10% over full scale), automatic fault diagnosis (overload/overvoltage/overcurrent), programmable stop conditions (time/force/displacement) |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 680 × 400 × 1420 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580(MN) Universal Testing Machine is an electromechanical static testing system engineered for high-fidelity mechanical characterization of advanced composite materials, polymers, metals, biomaterials, and thin-film structures. Based on closed-loop servo-controlled force and displacement actuation, the system operates under ISO 7500-1 and ASTM E4 compliant principles to deliver traceable, repeatable mechanical property data—including tensile strength, compressive yield stress, flexural modulus, peel adhesion, tear resistance, and cyclic fatigue behavior. Its modular dual-column architecture supports both uniaxial tension and compression modes within a single test frame, eliminating cross-machine calibration drift and enabling direct comparison of orthogonal mechanical responses across heterogeneous material systems—critical for aerospace composites, medical device validation, and photovoltaic interconnect qualification.
Key Features
- Rigid dual-column structural frame with optimized stiffness-to-weight ratio, minimizing frame deflection during high-load testing (up to 5 kN) and ensuring measurement integrity per ISO 5893.
- Panasonic AC servo motor and digital drive system (Japan-sourced), delivering precise speed control from 0.001 to 500 mm/min with ±0.5% speed accuracy across the full range.
- Dual preloaded high-precision ball screws (imported), providing smooth, backlash-free axial motion and long-term dimensional stability under repeated loading cycles.
- Auto-identifying bidirectional load cell (USA-manufactured), calibrated to ≤0.5% accuracy class per ISO 376, supporting seamless sensor interchange without manual recalibration.
- Digital controller with multilingual UI (English, German, French, Chinese, Spanish), selectable unit systems (SI, imperial, metric), and configurable open/closed-loop operation for stress, strain, or displacement control.
- Integrated portable hand-held controller for rapid jog, start/stop, and emergency halt—designed for ergonomic operation in constrained lab environments.
Sample Compatibility & Compliance
The HY-0580(MN) accommodates specimens ranging from ultra-thin photovoltaic ribbons (≤0.1 mm thickness) to rigid carbon-fiber laminates (up to 30 mm thick), with standardized fixtures for ASTM D638 (tensile), D790 (flexure), D1876 (peel), D624 (tear), and ISO 527–2 compliant geometries. It supports regulatory workflows for FDA-regulated medical devices (e.g., suture tensile strength per ISO 10993-12), pharmaceutical packaging integrity (ASTM F88 seal strength), and GLP-compliant polymer aging studies. All hardware and firmware comply with CE machinery directive 2006/42/EC, and optional configuration supports 21 CFR Part 11 audit trail requirements when paired with validated software.
Software & Data Management
The system integrates with Hengyi’s proprietary TestMaster Pro v4.x software—compatible with Windows 10/11—offering real-time curve overlay, multi-channel synchronized acquisition (load, displacement, extensometer, environmental feedback), and automated report generation in PDF/XLS formats. Raw data export is provided in ASCII CSV with timestamped metadata (test ID, operator, calibration date, environmental conditions). Software modules support ASTM/ISO-compliant calculation routines for Young’s modulus, Poisson’s ratio, yield offset (0.2%), and tangent modulus. Optional GMP mode enables electronic signatures, user access levels, and immutable audit logs for regulated laboratories.
Applications
- Mechanical validation of fiber-reinforced polymer (FRP) laminates and prepreg systems used in UAV airframes and wind turbine blades.
- Tensile and peel testing of flexible printed circuit (FPC) substrates and copper-clad polyimide films per IPC-6013.
- Compression testing of biomedical hydrogels and tissue-engineered scaffolds under controlled strain rates (0.002–0.1 %/s).
- Shear and lap-shear evaluation of structural adhesives in automotive bonding applications (SAE J1832).
- Cyclic fatigue assessment of orthopedic implant fixation wires (ASTM F1800) and dental archwires (ISO 15841).
- Quality control of solar cell interconnect ribbons (PV ribbon pull strength per IEC 61215-2 MQT 16).
FAQ
What standards does the HY-0580(MN) comply with for force calibration?
It meets ISO 7500-1 Class 0.5 requirements for static force measurement accuracy, with traceability to NIST-traceable reference standards via optional factory calibration certificate.
Can the system perform simultaneous load and displacement control?
Yes—dual-closed-loop control is supported via the digital controller, enabling stress-ramp, strain-ramp, or hybrid control profiles required for viscoelastic material modeling.
Is extensometry supported out-of-the-box?
The base configuration includes digital displacement measurement; contact-type extensometers (for metals) and non-contact video extensometers (for soft polymers) are available as validated options.
What safety certifications apply to the electrical subsystem?
The drive electronics conform to IEC 61800-5-1 for adjustable speed power drive systems, and the mainframe carries CE marking per Machinery Directive 2006/42/EC.
How is data integrity ensured during long-duration creep tests?
The controller features onboard non-volatile memory buffering and automatic fail-safe data dump upon power interruption, with checksum-verified data logging at user-defined intervals down to 10 ms resolution.
