Hengyi HY-0580T Electronic Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-0580T |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1N–5000N (multi-range selectable) |
| Accuracy Class | ≤0.5% |
| Effective Test Width | 120 mm |
| Effective Stroke | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/S |
| Constant-Load/Displacement/Strain Control Accuracy | ±0.1% FS (≥10% FS), ±1% FS (<10% FS) |
| Safety Protection | Electronic limit switch, overload protection at 110% FS, real-time system diagnostics |
| Power Supply | 220 V AC, single-phase, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 95 kg |
Overview
The Hengyi HY-0580T Electronic Universal Testing Machine is a precision-engineered electromechanical system designed for static mechanical characterization of materials under uniaxial tensile, compressive, flexural, shear, peel, tear, and cyclic loading conditions. Based on servo-controlled linear actuation and high-fidelity force-displacement transduction, the system implements ISO 527, ASTM D638, ASTM D790, ASTM D3039, ISO 6892-1, and GB/T 228.1 compliant test methodologies. Its modular architecture supports standardized test protocols across polymer science, elastomer development, biomedical device validation, packaging integrity assessment, and metallic component qualification—enabling traceable, repeatable, and auditable mechanical property extraction including ultimate tensile strength (UTS), yield strength (Rp0.2), Young’s modulus (E), elongation at break, compressive yield stress, flexural modulus, and peel adhesion energy.
Key Features
- Single-column, high-rigidity load frame with optimized structural damping and minimal deflection under maximum rated load.
- Integrated Panasonic AC servo motor and digital drive system—maintenance-free, low-noise, and thermally stable for long-term speed fidelity.
- Precision preloaded ball screw assembly with imported ground leadscrew and recirculating ball nut for backlash-free motion transmission and positional repeatability.
- U.S.-sourced bidirectional load cell with automatic sensor recognition, calibrated to ≤0.5% accuracy per ISO 7500-1 Class 0.5.
- Dual-mode controller supporting both open-loop speed control and closed-loop stress/strain/displacement control—configurable in SI, imperial, and metric units with multilingual UI (English, German, French, Chinese).
- Ergonomic handheld remote control for rapid jog, start/stop, and emergency halt—designed for operator safety and workflow efficiency in shared lab environments.
Sample Compatibility & Compliance
The HY-0580T accommodates diverse specimen geometries and mechanical behaviors across industrial and research domains. Typical test specimens include elastomeric sheets and molded rubber compounds; thin polymer films (e.g., PET, PE, PP); fine-diameter metallic wires (Cu, Al, stainless steel); photovoltaic interconnect ribbons; medical tubing and catheter shafts; suture materials; tissue-engineered scaffolds; corrugated cardboard and paperboard; foam density gradients; and adhesive-bonded substrates. All hardware and firmware comply with CE marking requirements (2014/30/EU EMC Directive, 2006/42/EC Machinery Directive). Force and displacement measurement subsystems are traceably calibrated per ISO/IEC 17025-accredited procedures. Optional metrological certification (Shanghai Institute of Measurement and Testing Technology) satisfies GLP audit requirements and internal quality assurance documentation standards.
Software & Data Management
The system operates with Hengyi’s proprietary TestMaster Pro software suite, compatible with Windows 10/11 (64-bit). It provides real-time graphical display of stress–strain, load–displacement, and time-based curves with customizable axis scaling and overlay functions. Raw data export is supported in CSV, Excel (.xlsx), and universal ASCII formats for third-party statistical analysis (e.g., JMP, Minitab, MATLAB). Audit trail functionality records user login, method selection, calibration events, test execution timestamps, and parameter modifications—meeting FDA 21 CFR Part 11 electronic record/electronic signature (ER/ES) readiness when deployed with domain-authenticated network accounts and encrypted local storage. Software updates are delivered via secure HTTPS portal with version-controlled release notes and backward-compatible data file handling.
Applications
- Rubber compound formulation validation: tensile set, compression set, hardness correlation, and hysteresis loop analysis per ASTM D395 and ISO 813.
- Thin-film mechanical screening: puncture resistance of pharmaceutical blister packs, seal strength of flexible packaging, and delamination onset in laminated structures.
- Medical device component testing: tensile strength of suture threads (ISO 10993-12), bending stiffness of guidewires (ASTM F2516), and peel integrity of sterile barrier systems (ASTM F88).
- Renewable energy QA: tensile performance of PV ribbon interconnects under thermal cycling preconditioning, and flexural rigidity of solar panel backsheet materials.
- Academic materials research: constitutive modeling input generation for hyperelastic (Ogden, Mooney-Rivlin) and viscoelastic (Prony series) finite element simulations.
FAQ
What standards does the HY-0580T support for rubber testing?
It supports ASTM D412, ISO 37, and GB/T 528 for vulcanized rubber tensile properties—including modulus at specified elongation, breaking strength, and elongation at break.
Can the system perform strain-controlled fatigue tests?
Yes—with optional cyclic test module and waveform generator, it executes sinusoidal, trapezoidal, or user-defined load/displacement profiles up to 5 Hz, with cycle counting and failure detection logic.
Is the load cell factory-calibrated and NIST-traceable?
Each unit ships with a certificate of calibration traceable to national standards (SIMT, Shanghai), with optional ISO/IEC 17025 accreditation available upon request.
How is data integrity ensured during long-duration creep tests?
The controller maintains continuous sampling at ≥100 Hz with onboard non-volatile memory buffering, preventing data loss during transient power interruptions or host PC disconnection.
Are夹具 (fixtures) supplied with standard compliance certifications?
Standard wedge-action tensile grips and compression platens meet ASTM E4 geometry tolerances; custom fixtures (e.g., peel jigs, bend fixtures) are documented with dimensional inspection reports and material certificates.
