Hengyi HY-0580WN Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Category | Domestic (China) |
| Model | HY-0580WN |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1N–5000N (multi-sensor configurable) |
| Accuracy Class | ≤0.5% |
| Effective Test Width | 120 mm |
| Effective Vertical Travel | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/S |
| Constant-Load/Displacement/Strain Control Accuracy | ±0.1% FS (≥10% FS), ±1% FS (<10% FS) |
| Safety Protection | Electronic limit switches, overload protection at 110% FS, real-time system diagnostics |
| Power Supply | 220 V AC, single-phase, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Net Weight | 95 kg |
Overview
The Hengyi HY-0580WN Universal Testing Machine is an electromechanical static materials testing system engineered for high-reproducibility mechanical characterization under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on closed-loop servo-controlled force and displacement actuation, it implements standardized quasi-static test protocols in accordance with ISO 6892-1 (metallic materials), ISO 527-1/2 (plastics), ASTM D638/D3039/D790/D1876, and GB/T 228.1–2021. Its modular architecture supports both routine quality control and R&D-grade mechanical property derivation—including tensile strength, yield point (0.2% offset), Young’s modulus (E), elongation at break, compressive strength, flexural modulus, and Poisson’s ratio—across metallic, polymeric, composite, biomedical, and thin-film specimens.
Key Features
- Single-column rigid frame with preloaded high-precision ground ball screw (imported) and integrated structural damping for minimal deflection during high-load operation.
- Industrial-grade Panasonic AC servo motor and driver system (Japan), delivering smooth, maintenance-free motion control across the full speed range (0.001–500 mm/min).
- Bi-directional load cell (U.S.-sourced, calibrated to ±0.5% accuracy), featuring automatic sensor recognition and seamless integration with the controller.
- Dual-mode digital controller supporting both open-loop jog operation and closed-loop PID-regulated control modes; configurable for force, displacement, or strain rate profiling.
- Multi-language UI (English, Chinese, Spanish, German, French) with SI/imperial unit toggling and customizable test method templates compliant with ISO/ASTM reporting structures.
- Ergonomic handheld remote control enabling rapid specimen alignment, preload application, and emergency stop without PC interaction.
Sample Compatibility & Compliance
The HY-0580WN accommodates specimens ranging from ultra-thin polymer films (≥10 µm) and fine metallic wires (diameter < 0.1 mm) to rigid composites and medical device components (e.g., suture anchors, stent crimping substrates). Standardized fixtures—including wedge-action tensile grips, compression platens, 3-/4-point bend assemblies, peel jigs, and shear adapters—ensure repeatable boundary conditions per ASTM E8/E9/E290/E143. Optional extensometers (for metals) and large-strain video-based systems (for elastomers) extend measurement fidelity beyond crosshead displacement. All hardware and firmware comply with CE machinery directive (2006/42/EC), electromagnetic compatibility (2014/30/EU), and support GLP/GMP audit trails when paired with validated software packages.
Software & Data Management
Bundled HengyiTest v4.x software provides ISO/IEC 17025-aligned data acquisition, real-time curve overlay, automated pass/fail evaluation against user-defined limits, and export-ready reports in PDF, Excel, and XML formats. The system supports 21 CFR Part 11-compliant electronic signatures, role-based access control, and immutable audit logs for traceability. Raw data files are stored in vendor-neutral HDF5 format, enabling third-party post-processing in MATLAB, Python (NumPy/Pandas), or MTS TestSuite. Calibration certificates (traceable to NIM, Shanghai) and uncertainty budgets are embedded directly into test records.
Applications
- Quality assurance of photovoltaic interconnect ribbons, battery electrode foils (Cu/Al), and flexible printed circuit substrates.
- Mechanical validation of biodegradable sutures, hydrogel wound dressings, and tissue-engineered scaffolds per ISO 10993-12.
- Characterization of packaging films (peel strength), adhesive tapes (180° peel), and corrugated board (edge crush test simulation).
- R&D of thermoplastic elastomers, fiber-reinforced polymers, and additive-manufactured metal parts under monotonic and stepwise loading.
- Regulatory submission support for FDA 510(k) and CE marking dossiers requiring mechanical performance evidence.
FAQ
What standards does the HY-0580WN support out-of-the-box?
It includes preconfigured test methods for ASTM D638, ISO 527, ISO 6892-1, GB/T 1040, and EN 13963, with editable parameters to accommodate custom protocols.
Can the system be integrated into a laboratory LIMS or MES environment?
Yes—via OPC UA or TCP/IP API, enabling bidirectional data exchange with LabWare, Thermo Fisher SampleManager, or Siemens Opcenter.
Is third-party calibration certification available?
NIM-traceable calibration certificates (including uncertainty analysis) are provided with each instrument shipment; annual recalibration services are offered globally via Hengyi’s ISO/IEC 17025-accredited service centers.
Does the controller support real-time stress-strain feedback during testing?
Yes—the closed-loop controller continuously computes and regulates based on live extensometer or load-cell-derived strain, ensuring precise ramp-and-hold profiles per ASTM E83.
What safety certifications apply to the electrical subsystem?
The power supply and motor drive meet IEC 61000-6-2/6-4 immunity/emission requirements and carry CB Scheme certification for global market access.
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