Hengyi HY-1080UKJKI Electronic Tensile Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Classification | Domestic (China) |
| Model | HY-1080UKJKI |
| Instrument Type | Electronic Tensile Testing Machine |
| Maximum Test Load | 10 kN |
| Load Measurement Range | 0.001–100% of Full Scale |
| Load Accuracy | ±0.5% of reading |
| Crosshead Travel | 800 mm |
| Displacement Resolution | 0.001 mm |
| Effective Test Width | 380 mm |
| Test Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% |
| Displacement Accuracy | ±0.5% |
| Deformation Measurement Accuracy | ±0.5% |
| Safety Features | Electronic travel limit protection, emergency stop button |
| Unit Weight | ~210 kg |
Overview
The Hengyi HY-1080UKJKI Electronic Tensile Testing Machine is a precision-engineered universal testing system designed for static mechanical characterization of polymeric tapes, composite straps, metallic foils, plastic films, textiles, and other quasi-ductile or semi-rigid materials within the 10 kN load capacity range. It operates on the fundamental principle of uniaxial force application under controlled displacement or load-rate conditions, conforming to standardized tensile, compression, bending, peel, tear, shear, puncture, and low-cycle fatigue test protocols. The system integrates a high-stiffness dual-column frame with a servo-controlled electromechanical actuator, enabling stable force generation and repeatable motion control across its full speed range (0.001–500 mm/min). Its modular architecture supports interchangeable grips, extensometers, and environmental accessories—making it suitable for R&D laboratories, quality control departments, and third-party certification facilities requiring ISO/IEC 17025-compliant mechanical data generation.
Key Features
- High-resolution load measurement using calibrated load cells with ±0.5% accuracy across 0.001–100% of full scale (10 kN)
- Precision displacement sensing with 0.001 mm resolution and ±0.5% linearity over 800 mm stroke
- Full Windows-based control software with real-time dynamic plotting of stress–strain, load–displacement, and time-based curves
- Programmable test sequences including multi-step ramp-hold, cyclic loading, and creep/stress-relaxation profiles
- Dual-mode operation: closed-loop load control and closed-loop displacement control with automatic switchover
- Comprehensive safety suite including electronic stroke limits, hardware emergency stop circuitry, and overload cut-off
- Modular grip interface supporting wedge-action, pneumatic, hydraulic, and custom fixtures for diverse specimen geometries
Sample Compatibility & Compliance
The HY-1080UKJKI accommodates specimens up to 380 mm wide and 800 mm in effective gauge length, enabling standardized testing of ASTM D882 (thin plastics), ASTM D638 (tensile properties of plastics), ISO 527-2 (plastics—determination of tensile properties), ISO 1974 (tear resistance of paper), JIS Z 1507 (strapping materials), and DIN 53455 (adhesive tape peel). All test methods are implemented in accordance with GLP principles, and raw data files include embedded metadata (operator ID, timestamp, calibration certificate ID, environmental conditions) to support audit readiness. The system meets mechanical safety requirements per EN ISO 12100 and electromagnetic compatibility standards per EN 61326-1.
Software & Data Management
The proprietary Windows-native software provides full 21 CFR Part 11–compliant functionality, including user role-based access control, electronic signatures, and immutable audit trails for all test parameter modifications and result exports. Data export formats include CSV, Excel (.xlsx), PDF reports with embedded curves, and XML for LIMS integration. Curve manipulation tools support point-wise annotation, tangent modulus calculation, yield point detection (0.2% offset method), and automatic peak/trough identification. All raw acquisition data is stored in binary format with timestamped headers, ensuring traceability from acquisition to final report generation.
Applications
- Tensile strength and elongation-at-break evaluation of PET, PP, and steel-polymer composite strapping tapes
- Peel adhesion testing of pressure-sensitive adhesive tapes per ASTM D3330
- Shear strength assessment of laminated packaging structures
- Cyclic fatigue performance of polymer-based fastening systems under variable amplitude loading
- Compression behavior of corrugated board and honeycomb core materials
- Quality conformance verification against internal specifications or customer-supplied material datasheets
FAQ
What international standards does the HY-1080UKJKI support out-of-the-box?
The system includes preconfigured test templates for ASTM D638, ISO 527-2, ISO 1974, JIS Z 1507, and DIN 53455, with editable parameters to align with lab-specific SOPs.
Is the software validated for regulated environments?
Yes—the software supports 21 CFR Part 11 compliance through configurable audit trails, electronic signatures, and secure user authentication.
Can the machine be integrated into an existing LIMS or MES infrastructure?
Yes—via standard TCP/IP communication and configurable XML/CSV export modules compatible with common laboratory informatics platforms.
What maintenance intervals are recommended for long-term accuracy?
Annual recalibration of load cell and displacement encoder is recommended; biannual verification of grip alignment and crosshead parallelism is advised per ISO 7500-1.
Does the system support extensometer integration?
Yes—both contact-type clip-on and non-contact video extensometers can be connected via USB or analog input channels for high-fidelity strain measurement.
