Hengyi HY-30080T Universal Testing Machine
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-30080T |
| Instrument Type | Electromechanical Universal Testing Machine |
| Accuracy Class | ≤0.5 |
| Load Capacity Options | 1 N to 300 kN (multi-sensor configurable) |
| Effective Test Width | 600 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Force Measurement Accuracy | ±0.5% of reading (0.1–100% FS) |
| Displacement & Strain Accuracy | ±0.5% of reading |
| Stress/Strain Control Range | 0.002–6% FS/s |
| Host Dimensions | 1000 × 680 × 2300 mm |
| Weight | 1250 kg |
| Power Supply | 380 V AC, 3000 W |
Overview
The Hengyi HY-30080T is a high-rigidity, dual-column electromechanical universal testing machine engineered for static mechanical characterization across tensile, compression, flexural, shear, peel, tear, and cyclic loading modes. Designed according to ISO 7500-1 (Class 0.5), ASTM E4, and GB/T 16491 standards, it delivers traceable force measurement with full-scale resolution up to 500,000 digital counts and consistent accuracy across the entire load range—eliminating the need for manual range switching. Its modular architecture supports single- or dual-test-space configurations, enabling simultaneous or sequential evaluation of multiple specimen types under identical environmental conditions. The system operates on a closed-loop control principle, where real-time feedback from the bidirectional load cell, encoder-based crosshead displacement, and optional extensometry channels ensures precise execution of programmed test profiles—including constant-rate, constant-stress, constant-strain, and hold-to-failure protocols.
Key Features
- Robust dual-column frame with preloaded high-precision ball screws (imported) and integrated structural damping for minimal deflection during high-load testing.
- Industrial-grade Panasonic servo motor and drive system—maintenance-free, torque-controlled, and rated for continuous operation at rated load.
- High-accuracy bidirectional load cell (imported, USA) with automatic sensor recognition and thermal drift compensation—calibrated to NIST-traceable standards.
- Digital controller supporting multi-language UI (English, German, French, Spanish, Chinese), SI/imperial unit conversion, and both open-loop jog control and closed-loop PID regulation.
- Handheld remote pendant with intuitive soft-key interface for rapid setup, emergency stop, and crosshead positioning without PC dependency.
- Comprehensive hardware safety suite: electronic limit switches, overload protection (110% FS cutoff), auto-diagnostic self-checks (drive voltage/current, sensor integrity, encoder signal), and programmable end-of-test return.
Sample Compatibility & Compliance
The HY-30080T accommodates a broad spectrum of materials—from low-force biomedical specimens (e.g., suture threads, hydrogel films, vascular grafts) to high-strength structural components (e.g., galvanized steel plates up to 5 mm thick, automotive weld seams, CFRP laminates). Standardized fixtures include wedge-action tensile grips, compression platens, three- and four-point bend assemblies, peel fixtures (90°/180°), and shear adapters—all designed to ISO 6892-1, ASTM D638, D790, D1876, and D624 compliance. Optional accessories extend capability: clip-on extensometers (for metallic yield point detection per ASTM E8), large-strain transducers (for elastomer elongation >1000%), and T-slot test tables for custom fixture mounting. All systems ship with Shanghai Metrology Institute calibration certificate (traceable to CNAS), and optional UKAS or DAkkS certification is available upon request.
Software & Data Management
Control and analysis are executed via Hengyi’s proprietary TestMaster Pro software—compatible with Windows 10/11 and compliant with FDA 21 CFR Part 11 requirements when configured with electronic signatures, audit trails, and role-based access control. The software supports real-time plotting of stress–strain, load–displacement, and time-dependent curves; automated calculation of modulus (E), yield strength (Rp0.2), ultimate tensile strength (UTS), elongation at break (%A), bending stiffness, and peel adhesion energy. Raw data exports to CSV, Excel, and XML formats; report templates adhere to ISO 14556 and ASTM E23 for fracture toughness documentation. Optional integration with LIMS platforms (via ODBC or REST API) enables direct data ingestion into enterprise quality management systems (QMS) operating under GLP/GMP frameworks.
Applications
- Quality assurance of polymer films, battery separators, photovoltaic ribbons, and medical tubing per ISO 11922 and USP .
- Mechanical validation of orthopedic implants, surgical staples, and tissue-engineered scaffolds under ISO 14801 and ASTM F2193.
- Structural testing of automotive interior trim, fasteners, seatbelt webbing, and composite body panels per SAE J211 and ISO 6470.
- R&D of advanced packaging materials—including peel strength of laminated pouches (ASTM F904), puncture resistance of blister foils (ASTM F1306), and compression performance of corrugated board (ISO 3037).
- Research-grade characterization of wood composites, insulation foams, and textile reinforcements per EN 319, ISO 844, and ASTM D3574.
FAQ
What standards does the HY-30080T comply with for force calibration?
It meets ISO 7500-1 Class 0.5, ASTM E4, and JJG 139–2014 (Chinese national metrology verification regulation), with factory calibration traceable to Shanghai Institute of Measurement and Testing Technology (SIMT).
Can the system perform strain-controlled fatigue testing?
Yes—when equipped with a high-resolution extensometer and TestMaster Pro’s advanced cycling module, it supports low-cycle fatigue (LCF) tests per ASTM E606 and ISO 12106, with programmable waveform shapes (sine, triangle, trapezoidal) and dwell periods.
Is remote software update and technical support available internationally?
Hengyi provides secure remote diagnostics via TeamViewer (with customer consent), firmware updates through encrypted download portals, and multilingual engineering support in English, German, and Japanese—with response SLA of <4 business hours for critical issues.
How is data integrity ensured during long-duration creep tests?
The controller employs non-volatile memory buffering and dual-path data logging (USB + internal SSD), with automatic timestamping, CRC-32 checksum validation, and periodic write verification to prevent corruption during power interruption or system hang.
Are custom test methods programmable without coding?
Yes—TestMaster Pro includes a drag-and-drop test sequence builder with pre-defined blocks (ramp, hold, step, conditional branch), allowing users to construct complex multi-stage protocols—including temperature-compensated modulus tracking—without scripting knowledge.
