Hengyi HY-5080 Electromechanical Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic (China-Made) |
| Model | HY-5080 |
| Price Range | USD 7,000 – 14,000 (FOB Shanghai) |
| Instrument Type | Electromechanical Universal Testing Machine |
| Max Load Capacity | 50 kN |
| Load Resolution | ±1/500,000 full scale (constant across range) |
| Effective Test Width | 500 mm |
| Effective Tensile Travel | 800 mm |
| Test Speed Range | 0.001–500 mm/min (adjustable in real time) |
| Force Measurement Accuracy | ±1% or better than ±0.5% (per ASTM E4 & ISO 7500-1 Class 1) |
| Displacement Accuracy | ±0.5% of reading |
| Strain/Deformation Accuracy | ±0.5% of reading |
| Crosshead Movement | Dual-speed (fast/slow), jog-controllable |
| Safety Protection | Electronic travel limit switches, overload protection at 110% of full-scale load |
| Return Mode | Manual high-speed return or programmable automatic return |
| Motor Power | 1.5 kW |
| Dimensions (W×D×H) | 1000 × 680 × 2450 mm |
| Net Weight | 1250 kg |
Overview
The Hengyi HY-5080 Electromechanical Universal Testing Machine is a precision-engineered static mechanical testing system designed for comprehensive tensile, compression, flexural, peel, puncture, and shear characterization of metallic, polymeric, composite, elastomeric, and thin-film materials. Based on servo-controlled electromechanical actuation and high-fidelity load cell transduction, the HY-5080 implements closed-loop force and displacement control in accordance with international standards including ASTM E4 (load verification), ASTM E8/E21 (tensile testing of metals), ASTM D638/D790 (plastics), ISO 6892-1 (metal tensile), ISO 178 (flexural properties), and ISO 1133 (melt flow index support). Its modular frame architecture supports interchangeable grips, fixtures, and environmental accessories—enabling standardized and non-standardized test protocols under ambient or conditioned conditions.
Key Features
- High-resolution force measurement system with ±1/500,000 full-scale resolution maintained throughout the entire 10–50 kN load range—ensuring consistent sensitivity from low-force polymer film testing to high-load structural component evaluation.
- Real-time, fully programmable test speed control from 0.001 to 500 mm/min, enabling precise strain-rate-dependent characterization required by ISO 527-1 and ASTM D638 Annex A2.
- Dual-mode crosshead positioning: fast manual jog for rapid specimen setup and slow precision mode for sub-micron displacement accuracy during creep or relaxation testing.
- Integrated electronic travel limit protection and 110% overload cutoff safeguard operator safety and preserve load cell integrity during unexpected failure events.
- Full-color LCD control panel with dynamic graphical display of real-time force–displacement–time curves, eliminating dependency on external software for preliminary data assessment.
- Rigid, vibration-damped structural frame (1250 kg mass) with extruded aluminum enclosure and industrial-grade powder-coated finish—engineered for long-term dimensional stability and laboratory durability.
Sample Compatibility & Compliance
The HY-5080 accommodates specimens up to 500 mm wide and 800 mm in active gauge length, supporting standard geometries per ASTM, ISO, and GB/T specifications—including dog-bone tensile bars, rectangular flexural beams, lap-shear coupons, and peel test substrates. Optional accessories include pneumatic wedge grips, hydraulic vise clamps, environmental chambers (−70°C to +300°C), extensometers (contact and non-contact), and digital video extensometry (DVE) modules. All hardware and firmware comply with CE marking requirements (2014/30/EU EMC Directive and 2006/42/EC Machinery Directive). Data acquisition meets GLP/GMP traceability prerequisites when paired with compliant software; audit trails, user authentication, and electronic signatures align with FDA 21 CFR Part 11 readiness guidelines.
Software & Data Management
The HY-5080 operates natively via embedded firmware with USB and RS-232 interfaces for seamless integration into Windows-based laboratory networks. Optional Hengyi TestMaster™ software provides ISO/IEC 17025-compliant reporting templates—including ASTM D638, ISO 527, and GB/T 1040 test reports—with auto-populated pass/fail flags, statistical summaries (mean, SD, CV%), and customizable export to PDF, Excel, or XML. Raw data files retain timestamped metadata (operator ID, calibration date, environmental conditions), and all test sequences are version-controlled and digitally signed. Software validation documentation (IQ/OQ/PQ protocols) is available upon request for regulated environments.
Applications
- Mechanical qualification of thermoplastics, thermosets, and biopolymers per ISO 527 and ASTM D638.
- Shear strength analysis of adhesives, laminates, and bonded joints using ASTM D1002 or ISO 4587 protocols.
- Compression testing of foams, elastomers, and biomedical hydrogels per ASTM D3574 and ISO 1856.
- Peel resistance evaluation of flexible packaging, medical tapes, and automotive trim components (ASTM D903, ISO 8510-2).
- Quality control of fasteners, springs, and stamped metal parts under combined axial-torsional loading (with optional torsion module).
- Research-grade cyclic loading, stress relaxation, and creep behavior studies under controlled displacement or load hold modes.
FAQ
What standards does the HY-5080 comply with for force calibration?
The system adheres to ASTM E4 and ISO 7500-1 Class 1 verification requirements, with traceable calibration certificates available from CNAS-accredited laboratories.
Can the HY-5080 perform tests at elevated or sub-zero temperatures?
Yes—when equipped with an externally mounted environmental chamber (sold separately), it supports testing from −70°C to +300°C with synchronized thermal compensation algorithms.
Is the software compliant with FDA 21 CFR Part 11?
TestMaster™ supports 21 CFR Part 11 compliance when deployed with validated configurations, including role-based access control, electronic signatures, and immutable audit logs.
What is the warranty coverage and service support structure?
Hengyi provides a 24-month limited warranty covering parts and labor, backed by global technical support, remote diagnostics, and on-site calibration services through authorized partners in North America, EU, and APAC regions.
Does the machine support third-party transducers or custom fixtures?
Yes—the HY-5080 features standardized analog/digital I/O ports and open API documentation, enabling integration with LVDTs, load cells, acoustic emission sensors, and user-designed test fixtures.
