IDM C0024 Steel Cutting Die for Packaging Material Specimen Preparation
| Brand | IDM |
|---|---|
| Origin | Shandong, China |
| Manufacturer Type | Authorized Distributor |
| Country of Origin | China |
| Model | C0024 |
| Price | USD 7,000 (FOB) |
Overview
The IDM C0024 steel cutting die is a precision-engineered tool designed for standardized specimen preparation in mechanical testing laboratories serving the packaging, paper, plastics, and rubber industries. It operates on the principle of controlled shear-cutting under hydraulic or manual press force to produce geometrically consistent test specimens—primarily dumbbell-shaped, rectangular, or circular geometries—from flexible sheet materials. Unlike disposable or low-carbon steel dies, the C0024 is fabricated from hardened tool steel (HRC 58–62), enabling long-term dimensional stability, resistance to edge deformation, and repeatable cut quality across thousands of cycles. Its design complies with the geometric tolerances and specimen dimension requirements specified in major international mechanical testing standards, ensuring that downstream tensile, tear, puncture, and elongation measurements meet metrological traceability criteria.
Key Features
- Hardened high-carbon tool steel construction (AISI D2 equivalent) with through-hardening and surface grinding for edge integrity and minimal burr formation
- Interchangeable die inserts compatible with standard pneumatic/hydraulic specimen presses (e.g., Instron 3300/5500 series, Zwick Roell Z010/Z020)
- Optimized blade geometry for clean, perpendicular cuts in multi-layer corrugated board (including E-, B-, C- and double-wall grades), expanded polystyrene (EPS), polyethylene foam, kraft paper, coated cardboard, and thermoplastic films up to 5 mm thickness
- Regrindable cutting edges—up to three full regrinds possible without compromising nominal specimen dimensions per ISO 2768-mK general tolerances
- Marked die identification (model C0024, heat lot number, and calibration reference date) laser-engraved on non-cutting flank for audit readiness
Sample Compatibility & Compliance
The C0024 die produces specimens conforming to the dimensional specifications required by ASTM D638 (Type V dumbbell), ASTM D1004 (puncture), ASTM D412 (tensile), ASTM D3574 (flexible cellular materials), ISO 37 (vulcanized rubber), ISO 527-2 (plastics), ISO 6259-3 (PE/PP films), AS/NZS 1660.2.3 (packaging film tear), and BS 2782-3 (polymer mechanical testing). It accommodates substrates ranging from 0.1 mm thick metallized paper to 8 mm thick cross-laminated foam composites. All specimen outlines are verified against NIST-traceable coordinate measuring machine (CMM) data prior to shipment. The die is not intended for metallic foils, fiber-reinforced composites, or materials with embedded abrasives.
Software & Data Management
While the C0024 is a passive mechanical tool and does not incorporate embedded electronics or firmware, its use is fully integrated into GLP-compliant laboratory workflows. Each unit ships with a Certificate of Conformance (CoC) listing material certification (EN 10084:2008 for case-hardened steel), dimensional verification report (±0.05 mm tolerance on critical radii and widths), and recommended maintenance log template. Laboratories may link die usage records—including regrind history, press tonnage applied, and specimen batch IDs—to LIMS platforms such as LabWare LIMS or Thermo Fisher SampleManager via barcode-scannable asset tags affixed to the die holder.
Applications
- Preparation of tensile test specimens from corrugated fiberboard (ASTM D642, ISO 12048) for compression strength correlation studies
- Generation of standardized coupons for peel adhesion testing (ASTM D903) on laminated packaging structures
- Production of tear-propagation specimens for ASTM D1922 (Elmendorf) and ASTM D1938 (trouser tear) evaluation
- Specimen cutting for dynamic mechanical analysis (DMA) sample holders requiring precise geometry and parallel faces
- Routine QC sampling in packaging converters operating under ISO 9001:2015 and IATF 16949-certified processes
FAQ
What press tonnage is recommended for optimal performance with the C0024 die?
A minimum of 10 tons (90 kN) static force is required for clean cuts in 5-mm corrugated board; 5–7 tons suffices for paper and thin films. Hydraulic presses must maintain ±2% force repeatability per ASTM E4.
Can the C0024 die be used with automated die-cutting systems?
Yes—it is compatible with servo-driven rotary die-cutters and flatbed CNC presses equipped with ISO 22810-compliant tool-mounting interfaces. Custom mounting adapters are available upon request.
Is calibration required before first use?
No formal calibration is needed, but users must verify specimen dimensions using calibrated micrometers (ISO 1302) and document results in their equipment qualification record per ISO/IEC 17025 Clause 6.5.
Does IDM provide traceable measurement reports?
Yes—each C0024 die includes a factory-issued dimensional verification report signed by an ISO/IEC 17025-accredited metrology lab, referencing EN ISO 17025:2017 Annex A.3.
