PW-OMV8060 Bridge-Type Large-Travel 2.5D Automatic Vision Measuring Machine

Overview

The PW-OMV8060 is a high-precision bridge-type 2.5D automatic vision measuring machine engineered for dimensional metrology in medium-to-large mechanical components, sheet metal parts, molded plastics, and precision machined assemblies. Utilizing non-contact optical measurement principles—primarily based on high-resolution CCD imaging, calibrated pixel mapping, and geometric edge detection—the system delivers traceable, repeatable measurements across X-Y planar dimensions and Z-axis height profiling (via focus-based auto-focusing or optional tactile probe integration). Its robust granite bridge structure ensures thermal stability and mechanical rigidity, minimizing drift during extended measurement cycles. Designed for production floor and QC lab environments, the PW-OMV8060 complies with foundational metrological requirements aligned with ISO 10360-7 (coordinate measuring machines) and supports calibration traceability to national standards via certified artifact verification (e.g., gauge blocks, step gauges, and ball plates).

Key Features

• Bridge-type kinematic architecture with granite base and column assembly—engineered for long-term geometric stability and vibration damping under industrial ambient conditions.
• Motorized XYZ motion control system featuring precision ground ball screws, crossed roller linear guides, and AC servo motors—enabling smooth, backlash-free positioning with sub-micron repeatability.
• High-sensitivity monochrome or color CMOS camera (configurable resolution up to 5 MP) coupled with a 6.5× zoom telecentric lens assembly—providing distortion-corrected imaging and consistent magnification across field of view.
• Auto-focus algorithm integrated with Z-axis servo drive—enabling rapid, repeatable focal plane determination for height measurement and surface topography sampling (2.5D mode).
• Programmable multi-zone LED illumination system: 5-ring, 8-sector surface lighting with independent intensity control; parallel-edge backlighting module for silhouette-based contour extraction; 256-step brightness adjustment per channel for optimal contrast optimization across material finishes.
• Single-point pixel calibration routine—validating measurement scale across all magnifications without requiring repeated calibration at each zoom level.

Sample Compatibility & Compliance

The PW-OMV8060 accommodates workpieces up to 800 mm × 600 mm × 200 mm (L × W × H), supporting flat, moderately contoured, and thin-profile parts made from metals, ceramics, composites, and injection-molded polymers. It is routinely deployed in automotive Tier-1 supplier QA labs, electronics component inspection, and medical device manufacturing where GD&T verification (per ASME Y14.5 / ISO 1101) is required. While not certified to full ISO/IEC 17025 scope, the instrument supports GLP-compliant documentation workflows—including audit trails for calibration events, operator logins, and measurement report generation—when paired with validated software configurations. Optional hardware upgrades include touch-trigger probes for hybrid measurement (optical + contact), enabling true 3D feature capture within the same platform.

Software & Data Management

Equipped with proprietary metrology software compliant with Windows 10/11 (64-bit), the system provides intuitive CAD-based alignment, automated feature recognition (lines, circles, arcs, slots, polygons), and statistical process control (SPC) reporting. Measurement data exports natively to CSV, DXF, PDF, and XML formats; SPC charts support Cp/Cpk, X-bar-R, and histogram generation. Software architecture includes role-based user permissions, electronic signature capability, and configurable report templates aligned with internal quality system requirements. For regulated industries, optional 21 CFR Part 11 compliance packages are available—featuring electronic audit trails, secure user authentication, and immutable data archiving protocols.

Applications

• First-article inspection of stamped sheet metal brackets and chassis components.
• GD&T evaluation of position, concentricity, profile, and perpendicularity on machined housings and flanges.
• Dimensional validation of PCB stencils, connector housings, and plastic enclosures post-molding.
• Tooling verification for die sets and injection molds—measuring cavity depth, draft angles, and gate locations.
• Quality gate inspection in high-volume assembly lines—integrated via Ethernet/IP or Modbus TCP for MES linkage.

FAQ

What is the maximum measurable part size supported by the PW-OMV8060?

The standard measurement volume is 800 mm (X) × 600 mm (Y) × 200 mm (Z), accommodating large-format flat and low-relief components.
Does the system support automated programming for batch inspection?

Yes—measurement routines can be recorded, parameterized, and executed unattended using script-based or teach-mode programming.
Is NIST-traceable calibration documentation provided with delivery?

A factory calibration certificate with uncertainty budget is included; full NIST-traceable calibration requires third-party service engagement per ISO/IEC 17025.
Can the PW-OMV8060 measure threaded features or internal diameters?

Optically, it measures external profiles and open apertures; for internal threads or blind holes, optional tactile probing or borescope integration is recommended.
What operating system versions are officially supported?

Windows 10 Pro (64-bit) and Windows 11 Pro (64-bit); LTSB/LTSC variants require prior compatibility validation.