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Tecan PROFIBLOT™ T48 Automated Western Blotting System

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Brand TECAN
Origin Austria
Model T48
Instrument Type Fully Automated Western Blotting System
Automation Level Fully Automated
Sample Capacity Up to 48 samples per run
Incubation Temperature Control Peltier-based active heating and cooling (range: 4–65 °C)
Wash Throughput Simultaneous processing of up to 3 membrane strips
Reagent Delivery Precision peristaltic pumps with auto-calibration
Waste Management Dual-channel segregated waste collection (hazardous & biohazard)
Software Blotware™ v5.x with audit trail, user access levels, and protocol scheduling
Compliance Designed for GLP/GMP environments

Overview

The Tecan PROFIBLOT™ T48 Automated Western Blotting System is an engineered solution for high-integrity immunodetection workflows in clinical diagnostics, translational research, and regulated biopharmaceutical laboratories. Based on solid-phase immunoassay principles, the system automates the complete Western blot workflow — from primary and secondary antibody incubation and stringency washes to chemiluminescent or chromogenic substrate development — under tightly controlled thermal and fluidic conditions. Unlike semi-automated or manual platforms, the PROFIBLOT T48 operates as a closed, integrated fluidic workstation, eliminating operator-dependent variability in timing, reagent volume, temperature uniformity, and membrane handling. Its architecture adheres to core principles of assay robustness: reproducible antigen-antibody binding kinetics, minimized non-specific binding via optimized wash stringency, and consistent signal development through precise substrate incubation control. The system is routinely deployed in applications requiring regulatory traceability, including HLA typing, HPV serotyping, infectious disease serosurveillance (e.g., HIV, HBV, HCV), and confirmatory testing in blood screening programs.

Key Features

  • Peltier-driven incubation module with independent heating and cooling (4–65 °C), enabling precise thermal management of membrane strips during hybridization and antibody binding steps.
  • Dual-zone temperature control: active incubation chamber + heated lid to suppress condensation and solvent evaporation during extended incubations.
  • Integrated reagent pre-heating and magnetic stirring within the incubation reservoir, ensuring homogeneous antibody distribution and kinetic consistency across all membranes.
  • Low-dead-volume fluidics path with reagent recovery capability: unused reagents are aspirated back into original bottles, reducing consumable waste by up to 35% compared to fixed-volume dispensing systems.
  • Parallel triple-membrane processing: three independent wash and incubation channels operate simultaneously, supporting throughput scalability without compromising wash efficiency or cross-contamination risk.
  • Self-calibrating peristaltic pump array: each pump undergoes automated volumetric verification and adjustment prior to every run, eliminating manual calibration drift and ensuring ±2.5% delivery accuracy over 10,000 cycles.
  • Segregated dual-waste collection: separate pathways for organic solvents (e.g., methanol, SDS) and biohazardous effluents (e.g., antibody conjugates, serum samples), simplifying downstream disposal compliance.

Sample Compatibility & Compliance

The PROFIBLOT T48 accommodates standard nitrocellulose and PVDF membranes (up to 17 × 20 cm), pre-cut strips, and custom-sized blots mounted on rigid carriers. It supports common detection chemistries including HRP- and AP-conjugated antibodies, ECL, DAB, and BCIP/NBT substrates. All fluid-contact materials comply with USP Class VI and ISO 10993-5 biocompatibility standards. The system’s mechanical and software architecture supports implementation in GLP- and GMP-regulated environments. Optional IQ/OQ/PQ documentation packages and 21 CFR Part 11-compliant Blotware™ configurations — featuring electronic signatures, role-based access control, and immutable audit trails — are available for laboratories undergoing FDA, EMA, or ISO 13485 audits.

Software & Data Management

Blotware™ software provides intuitive graphical protocol design, real-time run monitoring, and full event logging. Protocols are structured as modular steps (e.g., “Block → Wash ×3 → Primary Ab Incubate → Wash ×5”), with editable parameters for time, temperature, agitation speed, and reagent volume. All user actions, system events, and environmental logs are timestamped and stored locally with SHA-256 hashing for integrity verification. Data export supports CSV, PDF, and XML formats compatible with LIMS integration. Version-controlled protocol libraries enable centralized deployment across multi-site installations, while password-protected method locking prevents unauthorized modifications during routine QC runs.

Applications

  • High-throughput confirmatory serology: HIV-1/2, HTLV-I/II, syphilis (TPHA), and hepatitis virus line immunoassays (LIAs).
  • HLA class I and II typing using sequence-specific antibody (SSA) strip assays.
  • HPV genotyping and oncogenic risk stratification in cervical cancer screening follow-up.
  • Autoantibody profiling in autoimmune disease diagnostics (e.g., ANA, ENA, anti-dsDNA).
  • Process characterization and lot-release testing of therapeutic monoclonal antibodies and recombinant proteins.
  • Method transfer and validation studies requiring inter-laboratory reproducibility under ISO/IEC 17025 frameworks.

FAQ

Does the PROFIBLOT T48 support overnight unattended operation?
Yes — the system includes hardware watchdog timers, automatic error recovery routines, and battery-backed real-time clock functionality to sustain scheduled protocols exceeding 16 hours without intervention.
Can existing manual Western blot protocols be directly migrated to the PROFIBLOT T48?
Blotware™ includes a protocol conversion wizard that maps manual step durations, temperatures, and reagent volumes to equivalent automated sequences, with built-in optimization suggestions based on >12,000 validated assay templates.
Is maintenance limited to certified service engineers?
Basic cleaning, waste container replacement, and tubing inspection can be performed by trained lab personnel; however, Peltier module recalibration and pump performance verification require TECAN Field Service or authorized partner support.
What safety certifications does the instrument hold?
The PROFIBLOT T48 is CE-marked per IEC 61010-1 (Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use) and complies with ISO 14155:2020 for use in clinical investigation settings.
How is cross-contamination prevented between samples?
Each membrane strip is processed in a dedicated, sealed incubation channel with non-recirculating fluid paths; all reagent lines are purged and rinsed with ethanol/water between runs, and the system performs automatic post-run decontamination cycles per ISO 15190:2022 recommendations.

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