VisiConsult XRHMobile Portable Industrial CT System

Overview

The VisiConsult XRHMobile Portable Industrial CT System is a field-deployable digital radiography (DR) platform engineered for high-fidelity, real-time non-destructive testing (NDT) in demanding industrial environments. Unlike conventional fixed-site micro-CT systems, the XRHMobile implements a compact, mobile architecture centered on pulsed or continuous X-ray generation, flat-panel detector acquisition, and on-board image reconstruction—enabling true portable computed tomography capabilities without sacrificing metrological integrity. Its core measurement principle relies on cone-beam X-ray projection geometry, where multiple angular projections are acquired during rotational or translational sample positioning, followed by filtered back-projection or iterative reconstruction algorithms to generate cross-sectional slices and 3D volumetric datasets. Designed for rapid deployment at pipeline weld sites, aerospace maintenance hangars, defense logistics centers, and offshore infrastructure locations, the XRHMobile delivers sub-millimeter spatial resolution and quantitative density contrast suitable for flaw detection, dimensional metrology, and internal assembly verification under ISO 17636-2, ASTM E2737, and EN 1435 compliance frameworks.

Key Features

• Ultra-rugged, IP65-rated transport enclosure with shock-absorbing chassis and integrated lifting points for crane-assisted deployment
• Real-time digital radiography (DR) imaging with frame rates up to 30 fps at full detector resolution, supporting immediate pass/fail assessment
• Integrated Wi-Fi 6 (802.11ax) module enabling remote operation from up to 100 m line-of-sight distance using tablet or laptop interface
• One-touch acquisition workflow with pre-configured inspection protocols—minimizing operator training requirements and reducing human error
• DICONDE (Digital Imaging and Communication in Non-Destructive Evaluation) compliant DICOM-NDT export for seamless integration into enterprise NDT data management systems
• Modular software architecture supporting interoperability with third-party CR readers, DR panels, and film digitizers via standardized DICOM interfaces
• Battery-powered operation (optional extended-life LiFePO₄ pack) enabling >4 hours of continuous scanning without external power

Sample Compatibility & Compliance

The XRHMobile accommodates metallic and composite components with maximum dimensions of Ø600 mm × 1200 mm (diameter × height) and mass up to 150 kg when mounted on its optional motorized turntable. It supports both transmission and limited-angle tomosynthesis modes for geometrically constrained inspections. All system calibration procedures adhere to ISO/IEC 17025-accredited methodologies, and image quality indicators (IQIs) conform to ASTM E1025 and EN 462-1 standards. Radiation safety compliance follows IEC 61331-1 for portable X-ray equipment, with built-in dose monitoring and interlocked shutter mechanisms satisfying local regulatory requirements in EU (EURATOM Directive 2013/59), US (21 CFR §1020.40), and APAC jurisdictions.

Software & Data Management

XRHMobile operates with VisiConsult’s X-Ray Vision Suite v5.x—a CE-marked, FDA-listed Class II medical device software platform adapted for industrial use. The suite includes GLP/GMP-auditable logging, user role-based access control, electronic signatures per 21 CFR Part 11, and automated audit trail generation for all acquisition, reconstruction, and measurement events. Raw projection data and reconstructed volumes are stored in vendor-neutral formats (DICOM-CT, NRRD, TIFF stack), enabling downstream analysis in third-party tools such as Avizo, VGStudio MAX, or open-source platforms like 3D Slicer. Cloud synchronization via secure TLS 1.3 endpoints supports centralized review workflows across geographically distributed QA teams.

Applications

• Field verification of weld integrity in oil & gas pipelines and pressure vessels per ASME BPVC Section V and API RP 1104
• In-service inspection of turbine blades, landing gear components, and composite airframe structures in MRO facilities
• Post-manufacturing validation of additive manufactured (AM) parts—including porosity quantification, internal channel verification, and layer bonding assessment
• Forensic failure analysis of castings, forgings, and electronic enclosures without disassembly
• Custom tooling and fixture inspection for automotive Tier-1 suppliers operating under IATF 16949 quality management systems

FAQ

Does the XRHMobile support full-volume CT reconstruction in the field?
Yes—the system performs on-device FDK-based reconstruction with GPU acceleration, generating isotropic voxel datasets up to 2048³ resolution without requiring external workstations.
Can it be integrated into an existing NDT document management system?
Absolutely—DICONDE-compliant DICOM-NDT export ensures compatibility with common enterprise platforms including GE Sensit, Olympus NDT Hub, and Siemens Desoutter NDT Archive.
What radiation safety certifications does it hold?
The XRHMobile carries CE marking under the EU Electromagnetic Compatibility Directive and Medical Devices Regulation (MDR 2017/745), plus type approval from PTB (Physikalisch-Technische Bundesanstalt) for portable X-ray generators.
Is offline operation supported when network connectivity is unavailable?
Yes—full acquisition, reconstruction, annotation, and report generation functions operate independently of cloud services; data sync occurs automatically upon reconnection.
How is system calibration maintained during mobile deployment?
A traceable calibration phantom is included with each unit, and automated daily QC routines verify detector uniformity, beam hardening correction, and geometric distortion parameters prior to inspection start.