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GBPI GBH-1R Medical Packaging Performance Tester – Electromechanical Tensile Testing System

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Brand GBPI
Origin Guangdong, China
Manufacturer Type Direct Manufacturer
Product Category Domestic
Model GBH-1R
Instrument Type Electromechanical Tensile Tester
Maximum Test Load 1.5 kN
Force Range 0–500 N (optional 0–1500 N)
Elongation Capacity up to 1400%
Force Accuracy ±0.5% of reading (Class 0.5)
Travel Distance 750 mm
Displacement Resolution ±1% of reading
Test Speed 0–500 mm/min (infinitely variable)
Effective Specimen Width 30 mm (customizable to 50 mm)
Dimensions (W×D×H) 600 × 600 × 1300 mm
Weight 70 kg
Power Supply AC 220 V, 50 Hz, 1000 W

Overview

The GBPI GBH-1R Medical Packaging Performance Tester is a precision electromechanical tensile testing system engineered for rigorous mechanical evaluation of primary and secondary pharmaceutical packaging materials. It operates on the principle of controlled uniaxial force application—measuring load-displacement response under standardized quasi-static conditions—to quantify critical mechanical attributes including tensile strength, elongation at break, peel resistance, seal integrity, puncture force, tear propagation, and compressive deformation. Designed specifically for compliance-driven environments such as GMP-certified pharmaceutical manufacturing, contract packaging organizations (CPOs), and regulatory testing laboratories, the GBH-1R adheres to fundamental metrological requirements defined in ISO/IEC 17025 and supports full traceability through calibrated force transducers and displacement encoders. Its dual-column, benchtop architecture ensures high structural rigidity and minimal deflection during high-force testing, while the integrated AC servo drive system delivers smooth, repeatable motion control across the full speed range.

Key Features

  • Modular multi-function capability: preconfigured test modes include tensile, peel (90° & 180°), heat seal strength, dart impact (via optional fixture), trouser tear, puncture, compression, flexural bending, and shear—each compliant with method-specific instrument parameters.
  • High-fidelity measurement subsystem: Class 0.5 load cell (ISO 376 compliant) with dual-range capability (0–500 N standard; 0–1500 N optional); real-time sampling at 100 Hz ensures accurate capture of transient peak forces and yield points.
  • Digital motion control architecture: imported AC servo motor coupled with precision ground ball screw transmission enables stable velocity control from 0.01 to 500 mm/min, with displacement accuracy maintained at ±0.5% of reading over full travel (750 mm).
  • Flexible specimen handling: standard 30 mm jaw width (expandable to 50 mm); optional pneumatic clamping system available for rapid, uniform gripping of low-modulus films and laminates without slippage or premature failure.
  • Robust safety framework: hardware-based emergency stop, mechanical overload limit switches, software-defined upper/lower force thresholds, and automatic return-to-start functionality after test completion.
  • Configurable control unit: supports both embedded operation (integrated touchscreen interface, compact footprint) and external PC-based control (RS232 serial communication, Windows 7/10 compatible).

Sample Compatibility & Compliance

The GBH-1R accommodates a broad spectrum of flexible and semi-rigid packaging substrates used in sterile and non-sterile pharmaceutical applications—including but not limited to polyethylene (PE), polypropylene (PP), polyester (PET), aluminum foil laminates, paperboard composites, Tyvek®-type nonwovens, rubber stoppers, and blister cavity foils. All test configurations are validated against internationally recognized pharmacopoeial and industrial standards: USP , YBB 00112003 (China Pharmacopoeia packaging monographs), ASTM F88 (seal strength), ASTM D882 (tensile properties of thin plastic sheeting), ISO 37 (vulcanized rubber), GB/T 1040 (plastics tensile testing), GB/T 2792 (peel adhesion), and GB/T 7753 (pressure-sensitive tape). The system supports audit-ready documentation per FDA 21 CFR Part 11 when operated with validated software modules and electronic signature protocols.

Software & Data Management

The proprietary GBPI TestMaster™ software provides full lifecycle data governance—from test method definition and parameter validation to real-time curve visualization, statistical reporting, and export-ready output. Each test generates timestamped raw data files (.csv and .tdms formats), stress-strain curves, and summary reports with pass/fail status based on user-defined specification limits. Advanced features include overlay comparison of up to eight curves, automatic calculation of modulus (secant/tangent), yield point detection, and elongation normalization. Data structures are fully open and accessible via COM/ActiveX interfaces, enabling direct integration with LIMS platforms or custom Python/MATLAB post-processing workflows. Export functions support one-click transfer to Excel, PDF, or XML formats; all operations are logged with operator ID, timestamp, and instrument calibration status for GLP/GMP traceability.

Applications

  • Quality control of cold-form blister packs and push-through blisters under ISO 15378 requirements.
  • Validation of heat seal integrity for sachets, vials, and IV bags per ASTM F2054 and YBB 00102003.
  • Mechanical stability assessment of child-resistant packaging (CRP) components per ASTM D3475.
  • Tensile characterization of sterilization wraps (e.g., medical-grade SMS nonwovens) in accordance with ISO 9073-3.
  • Peel force verification of label adhesion on HDPE/PP containers under varying humidity and aging conditions.
  • Compression resistance testing of desiccant canisters and collapsible tubes per USP .
  • Academic research on polymer degradation kinetics, accelerated aging effects on seal strength, and biodegradable film mechanics.

FAQ

What regulatory standards does the GBH-1R support out-of-the-box?

The system includes preloaded test methods aligned with 28+ national and international standards—including YBB series (China NMPA), ASTM D882/F88/F904, ISO 37/1184, GB/T 1040/2792, and USP . Full compliance documentation is provided upon request.
Can the GBH-1R be integrated into an existing laboratory network for centralized data management?

Yes—via RS232 serial interface or optional Ethernet module, the tester supports SCADA-level integration with MES/LIMS systems using Modbus RTU or custom TCP/IP protocols. Audit trail logs are exportable in CSV/JSON format.
Is third-party calibration certification available?

GBPI offers UKAS-accredited calibration services traceable to NIM (China National Institute of Metrology) and NIST (USA), including uncertainty budgets and certificate of conformity per ISO/IEC 17025.
Does the system meet FDA 21 CFR Part 11 requirements for electronic records?

When deployed with validated TestMaster™ software (v3.2+), electronic signatures, role-based access control, and immutable audit trails satisfy Part 11 criteria for regulated pharmaceutical environments.
What maintenance intervals are recommended for long-term reliability?

Annual preventive maintenance is advised, including load cell recalibration, ball screw lubrication, encoder alignment check, and firmware update. GBPI provides remote diagnostics and on-site service contracts globally.

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