Hengyi HY-10080FGH 100 kN Universal Testing Machine (UTM) for Power Fittings and Structural Components
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-10080FGH |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity | 100 kN (configurable with multiple load cells: 1 N to 100 kN) |
| Accuracy Class | ≤ 0.5% of full scale |
| Effective Test Width | 600 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Displacement Measurement Accuracy | ±0.5% of indicated value |
| Strain Measurement Accuracy | ±0.5% of indicated value |
| Control Modes | Stress, Strain, Displacement (interchangeable in real time) |
| Data Acquisition | Fully automated, high-resolution (±500,000 counts at max load) |
| Safety Features | Electronic limit protection, overload cutoff (≥110% FS), auto-return, programmable stop conditions (load/strain/time), self-diagnostic system |
| Power Supply | 220 V AC, single-phase, 2000 W |
| Machine Weight | 1250 kg |
| Dimensions (W×D×H) | 1000 × 680 × 2200 mm |
Overview
The Hengyi HY-10080FGH is a high-capacity, electromechanical universal testing machine engineered for precision static mechanical characterization of structural components used in power transmission infrastructure, automotive systems, and advanced materials R&D. Designed around a rigid double-column portal frame architecture, it implements closed-loop servo-controlled actuation to perform standardized tensile, compression, flexural, shear, peel, tear, and cyclic loading tests per ASTM E4, ASTM E8/E8M, ISO 6892-1, ISO 7500-1, and GB/T 228.1. Its 100 kN nominal capacity supports evaluation of metallic fittings—including suspension clamps, tension hardware, and connector assemblies—as well as composite insulators, aluminum alloys, stainless steels, and reinforced polymers under controlled displacement or force-rate profiles. The system meets Class 0.5 accuracy requirements per ISO 7500-1, ensuring traceable, reproducible results suitable for quality assurance, regulatory documentation, and material certification workflows.
Key Features
- Rigid龙门-style (portal) frame construction with 1250 kg mass and reinforced steel crosshead for minimal deflection during high-load testing
- Multi-range load cell configuration supporting seamless switching between 1 N and 100 kN capacities without recalibration
- High-resolution force measurement: ±500,000 internal counts at full scale, no range switching required, constant resolution across entire dynamic range
- Precise motion control: 0.001–500 mm/min speed range with ±0.5% speed accuracy; independent fast/slow jog modes for specimen alignment
- Triple closed-loop control: stress, strain, and displacement modes—switchable during active test without interruption
- Integrated safety architecture: electronic travel limits, 110% overload cut-off, automatic return-to-start, and programmable termination triggers (load, strain, time)
- Real-time self-diagnostic monitoring of drive system, load cell, encoder, and power supply with immediate fault isolation and protective shutdown
- Modular test space: 600 mm effective width and 800 mm vertical clearance—both field-expandable to accommodate oversized specimens
Sample Compatibility & Compliance
The HY-10080FGH accommodates standardized and custom geometries per ASTM D638, ASTM D790, ISO 527, ISO 178, and IEC 61215 (for photovoltaic mounting hardware). It supports flat, round, threaded, and irregular-section specimens up to 600 mm wide and 800 mm tall. Grip systems include wedge-action pneumatic, hydraulic, and mechanical options compatible with metallic, polymeric, and fiber-reinforced samples. All force, displacement, and strain measurements comply with ISO/IEC 17025 calibration traceability requirements when operated with certified reference standards. The machine’s control firmware and data acquisition module support audit-ready operation under GLP and GMP environments, including configurable user access levels and electronic signature capability for FDA 21 CFR Part 11 readiness (when paired with validated software).
Software & Data Management
The system operates with Hengyi’s proprietary TestMaster Pro software—a Windows-based platform compliant with modern laboratory IT infrastructure. It enables automated test sequence programming, real-time curve overlay (stress–strain, load–displacement, creep, relaxation), and customizable report generation (PDF, Excel, XML) with embedded metadata (operator ID, timestamp, environmental conditions, calibration status). Raw data export preserves full 1 kHz sampling fidelity for post-test reanalysis. Software modules support statistical process control (SPC) charting, batch result comparison, and trend analysis across multiple test series. Audit trails record all parameter changes, test starts/stops, and calibration events with immutable timestamps—essential for ISO 9001, AS9100, and EN 10204 3.1 certificate preparation.
Applications
- Mechanical validation of overhead line hardware: suspension clamps, dead-end grips, vibration dampers, and spacer dampers per IEEE 1138 and IEC 61284
- Tensile and compressive strength assessment of aluminum alloy busbars, copper connectors, and galvanized steel fittings
- Flexural rigidity and interlaminar shear testing of composite insulator cores and housing materials
- Weld integrity verification for fabricated substation components and grounding systems
- Creep and stress-relaxation behavior of elastomeric gaskets and polymer-based cable accessories
- Research-grade characterization of new conductor alloys, nanocomposites, and recycled metal feedstocks
- Educational use in university materials science labs for ASTM/ISO-compliant undergraduate and graduate experiments
FAQ
What standards does the HY-10080FGH comply with for force measurement accuracy?
It conforms to ISO 7500-1 Class 0.5, verified using calibrated reference load cells traceable to national metrology institutes.
Can the system be integrated into an existing LIMS or MES environment?
Yes—TestMaster Pro supports OPC UA and TCP/IP protocols for bidirectional data exchange with enterprise lab informatics platforms.
Is third-party calibration and validation support available?
Hengyi provides IQ/OQ documentation packages and collaborates with ISO/IEC 17025-accredited calibration providers globally.
What grip options are recommended for testing stranded conductors or irregularly shaped fittings?
Custom-designed wedge grips with serrated jaws and adjustable clamping pressure are standard; hydraulic side-acting grips are available for high-force, low-slippage applications.
Does the machine meet electromagnetic compatibility (EMC) requirements for industrial laboratories?
Yes—it complies with EN 61326-1 for EMC and EN 61000-6-2/6-4 for immunity and emissions in industrial environments.
