YANRUN YR4030S Manual 2D Video Measuring System

Overview

The YANRUN YR4030S Manual 2D Video Measuring System is a precision geometric metrology instrument engineered for non-contact dimensional inspection of planar and shallow-profile components. Based on optical imaging principles—specifically high-magnification video microscopy combined with calibrated Cartesian coordinate measurement—the system captures magnified surface images via a telecentric optical path, digitizes spatial features using a Sony-sensor CCD camera, and computes geometric dimensions through pixel-to-micron mapping referenced to a closed-loop 1 µm-resolution grating scale. Designed for use in controlled metrology labs and production-floor quality control stations, the YR4030S delivers traceable, repeatable measurements compliant with foundational ISO 10360-7 (coordinate measuring machines) and ISO 14253-1 (geometrical product specifications) requirements. Its granite base (Grade 00, flatness ≤3 µm), crossed roller linear guides, and thermally stable mechanical architecture ensure long-term mechanical repeatability under ambient workshop conditions.

Key Features

• Stable mechanical platform: 00-grade granite base and column with surface flatness ≤3 µm, minimizing thermal drift and vibration-induced error
• Precision motion control: High-balance crossed roller linear guides paired with closed-loop 1 µm resolution optical grating scales on X-, Y-, and Z-axes
• Optical subsystem: 0.7×–4.5× continuously variable zoom lens (standard 20×–140× system magnification; optional 40×–280× upgrade available) with telecentric design for minimal perspective distortion
• Imaging performance: Sony IC-based high-sensitivity CCD camera delivering >1200 TV lines resolution and low-noise digital output
• Multi-spectrum illumination: Dual-mode imported LED cold light source—adjustable ring light for surface feature contrast and coaxial circular light for edge definition and transparency-compatible measurement
• Manual focusing mechanism with fine-pitch micrometer adjustment for precise Z-axis positioning and depth-of-field optimization

Sample Compatibility & Compliance

The YR4030S accommodates a broad range of two-dimensional and low-relief three-dimensional parts, including stamped sheet metal components, gear profiles, cam contours, PCB stencils, watch movement plates, semiconductor lead frames, and precision machined jigs/fixtures. Maximum workpiece envelope: 400 mm (X) × 300 mm (Y) × 180 mm (Z). Sample mounting is facilitated via adjustable T-slot table and standard kinematic clamping fixtures. The system supports ISO/IEC 17025-compliant calibration procedures using NIST-traceable gauge blocks and step gauges. While classified as a manual CMM-equivalent device, its measurement uncertainty budget aligns with ISO 15530-3 (calibration by comparison) methodologies. Full documentation—including factory calibration report, certificate of conformity, and traceable 1 µm reference scale—is provided per unit.

Software & Data Management

The YR4030S operates with ZONSON Intelligent Metrology Software—a multilingual (English, Chinese, Japanese, Korean) platform supporting both metric and imperial units. Core capabilities include sub-pixel edge detection algorithms, auto-threshold adaptive thresholding, and real-time centroid calculation for point, line, circle, arc, and conic fitting. Measurement data is managed via DC300 0.1 µm interpolation engine and SDK2000 video acquisition framework. Output formats include native .zms project files plus export to Word, Excel, PDF, DXF, and AutoCAD DWG/DXF for GD&T annotation integration. Statistical Process Control (SPC) modules generate Cp/Cpk indices, X-bar-R charts, and histogram distributions directly from measurement logs. All user actions—including parameter changes, measurement executions, and report generations—are timestamped and logged in audit-ready format, satisfying basic GLP/GMP documentation expectations per FDA 21 CFR Part 11 Annex A guidelines for electronic records.

Applications

This system serves as a primary inspection tool across industries requiring high-fidelity 2D geometry verification without automation overhead. Typical use cases include: verification of GD&T callouts (position, concentricity, symmetry, profile of a line/surface) on injection-molded plastic housings; contour analysis of cutting tools (end mills, taps, broaches); pitch and tooth thickness evaluation of involute gears per ISO 1328-1; dimensional validation of printed circuit board solder paste stencils; metrology support for watch component manufacturing (balance wheels, pallet forks); and incoming inspection of precision stampings in automotive electronics. Its manual operation enables rapid setup for low-volume, high-variability part families where full CNC automation is cost-prohibitive.

FAQ

What standards does the YR4030S comply with for measurement traceability?

The system supports calibration against ISO 10360-7 and ISO 14253-1 frameworks; all delivered units include a factory calibration report referencing NIST-traceable artifacts.
Can the YR4030S measure features below 10 µm in size?

While the grating resolution is 1 µm and software interpolation achieves 0.1 µm display resolution, practical measurement uncertainty for sub-20 µm features depends on optical diffraction limits, edge contrast, and operator technique—typical lower limit for reliable reporting is ~25 µm.
Is CAD model alignment supported?

Yes—DXF and DWG import allows overlay of nominal geometry; deviation color-mapping and tolerance zone visualization are enabled within the ZONSON software environment.
Does the system support third-party probe integration?

Optional Renishaw TP20 analog touch probe and ruby stylus kits are mechanically and software-integrated for limited 3D point acquisition (Z-axis probing only), extending functionality beyond pure 2D imaging.
What environmental conditions are recommended for optimal performance?

Operating temperature: 20 ± 2 °C; relative humidity: 40–70% RH non-condensing; vibration isolation recommended per ISO 22982-1 Class 2 for metrology-grade stability.