YANRUN YR-C2010 Heavy-Duty Automatic Vision Measuring Machine

Overview

The YANRUN YR-C2010 Heavy-Duty Automatic Vision Measuring Machine is an industrial-grade coordinate metrology system engineered for high-precision geometric inspection of mechanical components, sheet metal parts, stamped assemblies, and precision-machined fixtures. It operates on the principle of non-contact optical triangulation combined with high-resolution digital image acquisition and sub-pixel edge detection algorithms. The system integrates a motorized XYZ stage, programmable dual-LED illumination (coaxial surface and bottom-transmitted), and a calibrated zoom optics path to enable repeatable, traceable dimensional verification in accordance with ISO 10360-7 (coordinate measuring machines — acceptance and reverification tests) and ISO 14253-1 (geometrical product specifications — verification of conformity to specification). Designed for integration into quality control laboratories and production-floor metrology cells, the YR-C2010 supports both manual operator-guided measurement and fully automated batch inspection routines under pre-defined inspection plans.

Key Features

• Robust mechanical architecture featuring a granite base and reinforced aluminum frame, optimized for thermal stability and vibration damping during extended operation.
• Fully motorized XYZ translation stage with closed-loop stepper control and real-time position feedback, ensuring repeatability better than ±1.5 µm across full travel (200 mm × 100 mm).
• Z-axis vertical lift mechanism with 150 mm travel range and fine-focus capability, enabling accurate focus stacking and multi-layer feature assessment on stepped or contoured parts.
• High-fidelity imaging subsystem comprising a progressive-scan 1/3″ color CCD sensor, precision achromatic zoom objective (0.7×–4.5×), and software-controlled magnification calibration—delivering verified total video magnification from 30× to 230×.
• Dual independent LED illumination channels: top-ring white-light surface illumination for contour and edge contrast enhancement; bottom-transmitted uniform backlight for silhouette-based profile measurement and transparent material evaluation.
• Sub-pixel edge detection engine with adaptive thresholding and noise suppression, supporting automatic recognition of points, lines, circles, arcs, slots, and conic sections without manual seeding.

Sample Compatibility & Compliance

The YR-C2010 accommodates workpieces up to 450 mm × 280 mm on its machined metal stage or 260 mm × 160 mm on the optical glass plate—ideal for PCBs, gaskets, injection-molded housings, and small-diameter shafts. Its 108 mm working distance ensures clearance for tall fixtures and clamping hardware. All measurements are traceable to NIST-traceable length standards via factory calibration certificates compliant with ISO/IEC 17025 requirements. The system meets electromagnetic compatibility (EMC) per EN 61326-1 and safety standards per EN 61010-1. While not certified for GMP or FDA 21 CFR Part 11 out-of-the-box, audit-ready data logging, user access control, and electronic signature support can be enabled via optional software modules aligned with GLP/GMP documentation workflows.

Software & Data Management

The standard YANRUN Metrology Suite provides a Windows-based GUI with intuitive workflow navigation, CAD import (DXF, IGES), and GD&T annotation tools including position, concentricity, parallelism, and profile tolerancing per ASME Y14.5–2018. Measurement programs are stored as encrypted XML files with full revision history. Raw image frames, coordinate datasets, and statistical summaries (CPK, X-bar R charts) are exportable to CSV, PDF, and SPC-compliant formats. Audit trail functionality records user ID, timestamp, parameter changes, and result modifications—enabling compliance with internal QA protocols and external supplier audits. Optional network licensing supports concurrent use across multiple stations within a centralized metrology network.

Applications

• Dimensional validation of automotive stampings (hole positions, flange widths, bend angles)
• Geometric tolerance verification of medical device components (catheter hubs, surgical instrument jaws)
• PCB solder mask alignment and pad-to-pad spacing analysis
• Tooling verification for injection molds and die-cast dies
• First-article inspection reports compliant with PPAP Level 3 requirements
• Supplier quality screening for incoming raw materials and machined blanks

FAQ

Does the YR-C2010 support measurement uncertainty estimation per ISO/IEC 17025?
Yes—the system’s accuracy specification (≤ (3 + L/200) µm) is validated under controlled environmental conditions (20 ± 1 °C, 40–60% RH) and includes contributions from thermal expansion, stage orthogonality, and lens distortion. Full uncertainty budgets can be generated using the built-in calibration report module.
Can the machine interface with MES or QMS platforms?
Standard RS-232 and Ethernet TCP/IP communication protocols are supported. Custom API integration (RESTful or OPC UA) is available through YANRUN’s OEM development kit for seamless data exchange with SAP QM, Siemens Opcenter Quality, or ETQ Reliance.
Is thermal compensation included in the base configuration?
No—ambient temperature monitoring and real-time thermal drift correction require the optional Environmental Sensor Module (ESM-201), which integrates PT100 probes and compensates for linear expansion effects in aluminum and steel workpieces.
What is the maximum part height measurable with full Z-axis extension?
With the standard lens configuration and 108 mm working distance, the maximum measurable part height is 150 mm—limited by Z-axis travel—not including additional standoff from mounting fixtures.
Are software updates provided post-purchase?
YANRUN offers two years of complimentary minor version updates and critical security patches. Extended support contracts include quarterly feature releases, calibration assistance, and remote diagnostics.