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| Brand | Coatmaster |
|---|---|
| Origin | Switzerland |
| Model | Coatmaster Inline, Coatmaster Flex |
| Measurement Principle | Thermal-Optical (Patented) |
| Application | Non-destructive, real-time thickness measurement of wet/dry/powder coatings on carbon fiber composites and other non-metallic substrates |
| Compliance | Designed for GLP/GMP environments |
| IP Rating | IP20 (Flex), IP65-rated enclosure options available for Inline |
| Measurement Distance Range | 2–15 cm (Flex), 10–120 cm (Inline) |
| Tilt Tolerance | ±45° (substrate-dependent) |
| Repeatability | <1% RSD (Flex), <2% RSD (Inline, Al substrate, 60 µm uncured powder) |
| Throughput | Up to 120 m/min (Inline) |
| Coating Types | All colors including white |
| Output | Real-time dry-film equivalent (DFE) thickness from wet or uncured layers |
| Data Access | Browser-based cloud dashboard + ERP integration |
| Measurement Speed | 0.3 s (Flex), 0.5 s (Inline) |
| Brand | Coatmaster |
|---|---|
| Origin | Switzerland |
| Model | Coatmaster Inline |
| Compliance | ISO 2808, ASTM D7091, ISO 2360 (eddy current & thermal principles adapted), CE, RoHS |
| Measurement Principle | Advanced Thermal Optics (ATO) with Digital Signal Processing (DSP) |
| Substrate Compatibility | Ferrous metals (steel, galvanized steel), aluminum alloys |
| Coating Types | Liquid paints (e-coat, primer, basecoat, clearcoat), powder coatings, UV-curable coatings |
| Operating Environment | Industrial paint shop (temperature: 15–40 °C |
| humidity | 30–80% RH non-condensing) |
| Measurement Speed | Up to 3 m/s conveyor speed |
| Spot Size | Ø3–5 mm (adjustable via optical configuration) |
| Repeatability | ≤ ±0.5 µm (on stable steel substrates with uniform coating) |
| Data Output | Real-time thickness values (wet & predicted dry film thickness), statistical summaries (X̄, R, Cpk), alarm triggers (configurable thresholds), CSV/Excel export |
| Software Interface | Coatmaster Control Suite v5.x with audit trail, user role management, and 21 CFR Part 11–compliant electronic signatures (optional module) |
| Brand | Defelsko |
|---|---|
| Origin | USA |
| Model | PosiTest F/G |
| Measurement Principle | Electromagnetic Induction (F-type) / Eddy Current (G-type) |
| F-Type Range | 0–2000 µm (0–80 mils) |
| G-Type Range | 0–200 µm (0–8 mils) |
| F-Type Accuracy | ±5 µm (≤100 µm), ±5% of reading (>100 µm) |
| G-Type Accuracy | ±1 µm (≤20 µm), ±5% of reading (>20 µm) |
| Probe Type | Permanent Magnet (F) / High-Frequency Eddy Current (G) |
| Compliance | ASTM D7091, ISO 2178, ISO 2360, SSPC-PA 2, GB/T 4956, GB/T 4957 |
| Power Source | None (magnet-driven) |
| Environmental Rating | IP65-equivalent robust housing |
| Calibration | NIST-traceable certificate supplied with each unit |
| Brand | Coatmaster |
|---|---|
| Origin | Switzerland |
| Model | Coatmaster EX Inline |
| Type | Non-contact, Photothermal (ATO) Wet-Film & Dry-Film Thickness Gauge |
| Compliance | ATEX/IECEx Zone 1/21 Certified for Hazardous Areas |
| Measurement Principle | Pulsed Optical Heating + High-Speed Infrared Thermography + Dynamic Thermal Decay Analysis |
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