Hengyi HY-0580WER Single-Column Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | OEM Manufacturer |
| Country of Origin | China |
| Model | HY-0580WER |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1 N to 5000 N (interchangeable load cells) |
| Force Accuracy | ≤ ±0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Vertical Travel | 800 mm |
| Speed Range | 0.001–500 mm/min (programmable, closed-loop control) |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Strain Measurement Accuracy | ±0.5% of reading |
| Force Resolution | ±500,000 counts (full-scale,不分档, constant resolution) |
| Stress Control Rate Range | 0.005–6 %FS/s |
| Strain Control Rate Range | 0.002–6 %FS/s |
| Protection Features | Electronic limit switches, overload protection (110% FS), automatic fault diagnosis, emergency stop |
| Power Supply | 220 V AC, 1 ph, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Net Weight | 120 kg |
Overview
The Hengyi HY-0580WER is a single-column electromechanical universal testing machine engineered for precision mechanical property characterization of low-to-medium force-range materials. It operates on the principle of controlled displacement actuation via a high-resolution servo-motor-driven lead screw system, enabling accurate application and measurement of tensile, compressive, flexural, shear, peel, and tear forces in accordance with standardized quasi-static loading protocols. Designed for laboratories requiring ISO/IEC 17025-compliant mechanical testing workflows, the HY-0580WER delivers traceable force data with ≤ ±0.5% accuracy across its full load range—from 1 N to 5000 N—using interchangeable, factory-calibrated load cells. Its rigid aluminum-alloy frame, integrated electronic limit protection, and dual-speed manual/automatic crosshead positioning support repeatable sample alignment and safe operator interaction. The system meets the structural and metrological requirements of GB/T 16491–2008 (equivalent to ISO 7500-1:2018), GB/T 2611–2007, and ASTM E4, making it suitable for accredited quality control, R&D validation, and teaching applications in academic and industrial settings.
Key Features
- Single-column modular architecture with compact footprint (470 × 400 × 1510 mm) optimized for benchtop integration in constrained lab spaces
- High-resolution force measurement system: ±500,000 internal counts, no range switching required, constant resolution across full scale
- Precise closed-loop speed control: 0.001–500 mm/min, with ±0.5% speed accuracy and programmable ramp-hold profiles
- Dual-mode crosshead operation: motorized fast/slow adjustment plus manual jog function for rapid specimen setup
- Comprehensive safety architecture: electronic upper/lower limit switches, 110% overload cutoff, real-time system diagnostics (overvoltage, overcurrent, overtemperature)
- Multi-regime control modes: force-controlled, displacement-controlled, strain-controlled, and constant-rate loading with user-defined thresholds
- Modular fixture interface compatible with standardized wedge-action grips, pneumatic clamps, bending fixtures, and custom-designed adapters per ASTM D638, ISO 527, GB/T 1040, and GB/T 3923
Sample Compatibility & Compliance
The HY-0580WER supports mechanical evaluation of diverse material classes—including thermoplastics, elastomers, thin metal foils, textiles, composites, adhesives, biomedical films, and smart cards—within dimensional constraints of 120 mm effective test width and 800 mm vertical travel. Its calibration traceability aligns with national and international standards: GB/T 16852.1–2008 (equivalent to ISO 7500-1), JJG 139–2014 (Chinese verification regulation for tensile testers), and harmonized methods under ISO 527-2, ASTM D882, ASTM D638, ISO 179 (Izod impact prep), and ISO 1421 (rubber tensile). All firmware and control logic are structured to support GLP-compliant audit trails when paired with validated software configurations. While not inherently 21 CFR Part 11 compliant out-of-the-box, the system architecture permits integration with third-party electronic signature and audit-log modules for regulated environments.
Software & Data Management
Bundled Hengyi TestMaster v4.x software provides intuitive test method configuration, real-time curve visualization (force vs. displacement, stress vs. strain), and automated report generation in PDF/Excel formats. The platform supports customizable test sequences—including multi-step cyclic loading, relaxation, creep, and conditional stopping (e.g., “stop at 500 N” or “halt upon 10% strain”). Raw data export is available in ASCII CSV format with timestamped metadata (test ID, operator, environmental conditions, calibration certificate ID). Software calibration files are digitally signed and stored separately from operational binaries to maintain integrity. Optional API access enables integration into LIMS or MES platforms via TCP/IP or RS232 protocols. Firmware updates follow version-controlled release cycles with documented change logs and backward compatibility guarantees for legacy test methods.
Applications
- Tensile strength and elongation-at-break testing of polymer films per ISO 527-3 and ASTM D882
- Peel adhesion assessment of pressure-sensitive tapes and laminates per ASTM D903 and ISO 8510-2
- Flexural modulus determination of rigid plastics using three-point bending per ISO 178
- Mechanical screening of biomedical hydrogels, sutures, and tissue-engineered scaffolds under controlled humidity conditions
- Quality assurance of fasteners, O-rings, and gasket materials per ISO 898-1 and ASTM F606
- Curriculum-based experiments in undergraduate materials science labs, including stress-strain curve derivation and Young’s modulus calculation
- Pre-compliance verification for CE marking, RoHS, and UL recognition submissions requiring mechanical performance documentation
FAQ
What load cell options are supported by the HY-0580WER?
The system accepts interchangeable load cells ranging from 1 N to 5000 N, all pre-calibrated and certified to ISO 376 Class 0.5 accuracy. Users may install multiple cells and switch between them without recalibration.
Does the machine support strain measurement via extensometers?
Yes—standard LVDT or clip-on extensometers with analog voltage output (±10 V) can be connected via the auxiliary analog input port; firmware supports real-time strain calculation and closed-loop strain control.
Is remote operation or network connectivity available?
The HY-0580WER includes Ethernet and USB interfaces; optional Wi-Fi module enables remote monitoring and basic command execution via secure HTTP API, though full test control requires local PC connection.
How often does the system require recalibration?
Annual verification against traceable deadweight standards is recommended; internal self-diagnostic routines verify sensor linearity and amplifier stability before each test session.
Can test methods be exported and shared across instruments?
Yes—TestMaster saves method files (.tmx) containing all parameters, limits, and reporting templates; these are portable across HY-0580WER units running identical firmware versions.
