Hengyi HY-10080 Microcomputer-Controlled Electromechanical Universal Testing Machine

Overview

The Hengyi HY-10080 is a high-precision, microcomputer-controlled electromechanical universal testing machine engineered for static mechanical property evaluation of metallic and non-metallic materials in accordance with international standards including ASTM E4, ASTM E8/E8M, ISO 6892-1, ISO 7500-1, and GB/T 228.1. It operates on the principle of servo-controlled axial force application through a precision ball-screw-driven crosshead system, enabling accurate, repeatable measurement of tensile, compressive, flexural, peel, puncture, and shear responses under controlled displacement or load rates. Designed for laboratory and quality control environments, the HY-10080 integrates real-time digital signal acquisition with synchronized multi-channel data logging—capturing force, displacement, large-strain (via extensometer), and small-strain (via clip-on or video extensometry inputs) simultaneously. Its rigid aluminum-alloy structural frame ensures long-term dimensional stability, resistance to environmental aging, and minimal thermal drift during extended test sequences.

Key Features

• Modular load cell options: Interchangeable 10 kN, 20 kN, 30 kN, 50 kN, and 100 kN capacities—each calibrated to ISO 7500-1 Class 0.5 or better
• Constant-force and constant-rate control modes compliant with ISO 5893 and ASTM D638 test protocols
• Real-time dynamic display of load-displacement, stress-strain, and time-based curves with auto-scaling axes and programmable zoom functionality
• Dual-speed crosshead actuation (jog mode + continuous operation) with position memory and programmable return-to-start logic
• Integrated electronic safety architecture: hardware-based overload cutoff (110% FS), software-defined failure detection (e.g., yield onset, fracture event), and dual-limit switch redundancy
• High-resolution data acquisition: 24-bit ADC sampling at up to 1 kHz, supporting GLP-compliant audit trails when paired with validated software
• Standard RS232 and USB 2.0 interfaces; optional Ethernet (TCP/IP) and analog output (±10 V) for PLC integration

Sample Compatibility & Compliance

The HY-10080 accommodates standard and custom specimens per ASTM E8, ISO 6892-1, ISO 178, ISO 1133, and GB/T 1040 series specifications. Grip configurations include wedge-action tensile grips (for metals and composites), compression platens (with self-aligning spherical seats), three- and four-point bending fixtures, peel test fixtures (90° and 180°), and puncture/dart fixtures. All mechanical components conform to CE Machinery Directive 2006/42/EC and meet electromagnetic compatibility (EMC) requirements per EN 61326-1. The system supports IQ/OQ documentation packages and can be configured for 21 CFR Part 11 compliance—including electronic signatures, user access levels, and immutable audit logs—when deployed in regulated pharmaceutical or medical device manufacturing QA labs.

Software & Data Management

Control and analysis are performed via HengyiTest v5.x software—a Windows-based platform built on VB.NET and SQL Server Express. It supports method-driven test sequencing, customizable report templates (PDF, Excel, XML), and automated calculation of mechanical parameters: ultimate tensile strength (UTS), yield strength (Rp0.2, ReH/ReL), Young’s modulus (E), Poisson’s ratio (ν), elongation at break (A%), reduction in area (Z%), compressive yield strength, flexural modulus, and peel adhesion values. Raw data export includes timestamped .csv files with metadata headers (operator ID, calibration date, environmental conditions). Software validation documentation (SAT, URS, FRS) is available upon request for GMP/GLP environments.

Applications

• Metallic alloys: Tensile testing of stainless steel, aluminum, titanium, and high-strength low-alloy (HSLA) steels per ASTM A370
• Polymers & composites: Determination of tensile modulus, yield behavior, and ductility in thermoplastics, elastomers, fiber-reinforced laminates, and biodegradable films
• Wire & cable: Static pull testing of stranded copper conductors, steel wire ropes, and coated textile cords
• Adhesives & sealants: Lap-shear strength (ASTM D1002), peel resistance (ASTM D903), and cohesive failure analysis
• Medical devices: Mechanical validation of orthopedic implants, suture materials, catheter shafts, and balloon expansion characteristics
• Construction materials: Compression testing of concrete cylinders (ASTM C39), mortar prisms, and geosynthetic reinforcements

FAQ

What standards does the HY-10080 support out-of-the-box?

The system ships pre-configured with test methods aligned to ASTM E8, ISO 6892-1, ISO 178, and GB/T 228.1. Additional standards can be added via software method libraries.
Can the machine be integrated into an existing LIMS or MES environment?

Yes—via OPC UA or custom API integration using the provided SDK. Data schema mapping and HL7/ASTM E1384 compatibility are supported upon configuration.
Is third-party calibration certification available?

Hengyi provides UKAS-accredited calibration certificates traceable to NIM (China) or PTB (Germany), valid for 12 months from issuance.
What extensometer options are compatible?

The HY-10080 accepts both contact-type (mechanical clip-on, pneumatic) and non-contact (digital image correlation, laser triangulation) extensometers with analog or digital outputs.
Does the system meet FDA 21 CFR Part 11 requirements?

When deployed with HengyiTest v5.x in validated mode—including role-based access control, electronic signatures, and audit trail archiving—the system satisfies Part 11 technical controls for electronic records and signatures.