Hengyi HY-1080PO Dual-Column Electromechanical Universal Testing Machine

Overview

The Hengyi HY-1080PO is a dual-column electromechanical universal testing machine engineered for high-precision static mechanical characterization of materials under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on the fundamental principles of force-displacement transduction and controlled displacement-rate actuation, it complies with internationally recognized mechanical testing standards—including ASTM E4, ASTM E8/E8M, ASTM D638, ASTM D790, ISO 6892-1, ISO 178, and ISO 37—enabling traceable, repeatable, and auditable test execution in R&D, QC, and regulatory environments. Its rigid frame architecture, coupled with preloaded ball screws and low-backlash transmission, ensures minimal deflection and high axial stiffness—critical for accurate modulus determination and low-force measurements down to 1 N. Designed for integration into GLP-compliant laboratories and ISO/IEC 17025-accredited testing facilities, the system supports full audit trails and instrument qualification documentation upon request.

Key Features

• Dual-column, high-rigidity steel frame with optional dual-test-space configuration for simultaneous or sequential multi-specimen evaluation
• Panasonic AC servo motor and digital drive system (Japan) — maintenance-free operation with <0.01% speed stability over full range
• Two pre-tensioned, ground-precision ball screws (imported) ensuring synchronized crosshead movement and zero backlash
• High-accuracy, bidirectional load cell (USA-sourced) with automatic transducer identification and thermal drift compensation
• Modular digital controller supporting both open-loop positioning and closed-loop stress/strain/displacement control modes
• Intuitive handheld remote control with jog, start/stop, and emergency stop functions for ergonomic benchtop operation
• Real-time self-diagnostic firmware monitoring drive voltage, current, temperature, and sensor integrity; triggers immediate safe shutdown on anomaly detection
• Electronic travel limits, overload cutoff (110% of selected capacity), and programmable safety interlocks compliant with IEC 61800-5-2

Sample Compatibility & Compliance

The HY-1080PO accommodates an extensive range of specimen geometries and material classes without hardware modification: thin films (polymer, aluminum, copper foils), fine wires (<0.1 mm diameter), photovoltaic ribbons, biomedical sutures and stents, hydrogels, elastomeric tubing, orthopedic implants, packaging laminates, corrugated board, wood veneers, ceramic coatings, and fiber-reinforced composites. Standardized fixtures—including wedge-action tensile grips, compression platens, 3-/4-point bend assemblies, shear blocks, peel bars, and puncture probes—enable rapid method setup per ASTM D1876 (T-peel), ASTM D624 (tear), ISO 14855 (biodegradation tensile decay), and USP container closure integrity protocols. All mechanical components are CE-marked and designed to meet EN ISO 12100 functional safety requirements. Optional calibration certificates conform to JJG 475 (China) and can be supplemented with UKAS-endorsed traceability upon request.

Software & Data Management

The system operates with Hengyi’s proprietary TESTMaster v5.x software—validated for 21 CFR Part 11 compliance with electronic signatures, role-based access control, immutable audit logs, and encrypted raw data storage (.tdf binary format). Real-time plotting includes stress–strain, load–displacement, creep compliance, and relaxation modulus curves. Automated report generation supports customizable templates aligned with internal SOPs or external submission formats (e.g., FDA eCTD Module 3.2.P.5, ISO 13485 production records). Data export options include CSV, Excel, PDF, and XML—compatible with LIMS integration via HL7 or RESTful API extensions. Firmware updates and method libraries are distributed through secure authenticated channels; all software revisions undergo regression testing per IEEE 1012.

Applications

This platform serves as a primary mechanical characterization tool across regulated and non-regulated sectors: polymer formulation labs measuring Young’s modulus and yield offset in thermoplastics; medical device manufacturers validating suture tensile strength per ISO 10993-12; solar cell producers verifying ribbon bond integrity under thermal cycling loads; packaging engineers quantifying seal peel resistance for sterile barrier systems; aerospace suppliers certifying composite layup adhesion via ASTM D3163; and academic researchers conducting viscoelastic modeling of hydrogels using dynamic ramp-and-hold protocols. Its broad force range (1 N–10 kN) and sub-micron displacement resolution make it equally suitable for nanofiber mat testing and structural component validation.

FAQ

What international standards does the HY-1080PO support out-of-the-box?
It natively supports test method scripting for ASTM E8, ASTM D638, ISO 6892-1, ISO 178, and ISO 37, with parameter presets and pass/fail criteria configurable in TESTMaster.
Can the system be validated for GMP environments?
Yes—IQ/OQ/PQ documentation packages, 21 CFR Part 11 configuration files, and calibration traceability to NIM (China) or NIST (USA) are available as optional services.
Is third-party software integration possible?
The controller provides RS-232, Ethernet TCP/IP, and USB CDC interfaces; SDKs for LabVIEW, Python, and MATLAB enable custom automation and MES linkage.
What is the warranty coverage and service response time?
Standard coverage includes 12 months parts-and-labor warranty; extended service plans offer 4-hour remote diagnostics and 72-hour on-site technician dispatch within mainland China.
Are environmental operating conditions specified?
Rated for ambient temperatures of 10–35 °C, relative humidity ≤80% non-condensing, and vibration isolation class VC-B per SEMI F12; optional climate-controlled enclosures available.