Hengyi HY-1080U Universal Electromechanical Tensile Testing Machine

Overview

The Hengyi HY-1080U is a high-rigidity, dual-column universal electromechanical testing system engineered for static mechanical characterization of materials under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on precision servo-controlled displacement actuation and high-fidelity load measurement, the system operates on fundamental principles of uniaxial stress–strain analysis in accordance with ASTM E4, ASTM E8/E8M, ISO 6892-1, and GB/T 228.1 standards. Its modular architecture supports both standard and custom test configurations, making it suitable for routine quality control in manufacturing environments as well as method development and validation in academic and industrial R&D laboratories. The machine features a robust龙门 (portal-type) frame design with preloaded high-precision ball screws and bidirectional load cells calibrated to national metrological standards—ensuring traceable, repeatable, and reproducible force data across its full operational range.

Key Features

• High-stiffness dual-column portal frame with optional dual-test-space configuration for simultaneous or sequential axial and transverse testing.
• Industrial-grade Panasonic AC servo motor and drive system—maintenance-free, low-noise, and capable of precise speed control from 0.001 to 500 mm/min.
• Twin pre-tensioned imported high-accuracy ball screws delivering smooth motion, minimal backlash, and long-term dimensional stability.
• Imported bidirectional load cell with ±0.5% accuracy over 0.1–100% FS, supporting interchangeable load capacities (1 N to 10 kN) without recalibration.
• Digital controller with multi-language UI (English, Chinese, Spanish, French, German), selectable units (N, kN, lbf, kgf), and configurable open-loop or closed-loop control modes.
• Ergonomic handheld remote control enabling intuitive jog operation, emergency stop, and real-time parameter adjustment during test execution.
• Integrated electronic limit protection, overload cutoff (>110% FS), automatic return-to-start, and programmable end-of-test actions (e.g., auto-stop at target load, displacement, or time).

Sample Compatibility & Compliance

The HY-1080U accommodates a broad spectrum of specimen geometries and material classes—including thin films, elastomers, metallic foils (Cu/Al), photovoltaic ribbons, biomedical sutures, polymer composites, pharmaceutical packaging, paperboard, foam cores, and orthopedic implant components. Its 380 mm effective test width and 800 mm vertical travel allow evaluation of both miniature specimens (e.g., 0.1 mm diameter fibers) and structural subassemblies (e.g., welded joints, adhesive bonds). All hardware and firmware comply with CE safety directives (2014/30/EU EMC, 2014/35/EU LVD), and optional configurations support GLP/GMP-aligned workflows—including audit-trail-enabled software, user access levels, and electronic signature readiness per FDA 21 CFR Part 11 requirements when paired with validated PC-based control systems.

Software & Data Management

The system interfaces with Hengyi’s proprietary TestMaster Pro software (Windows 10/11 compatible), offering real-time graphing of force–displacement, stress–strain, and modulus curves; automated calculation of tensile strength, yield point (0.2% offset), elongation at break, Young’s modulus, compressive yield, flexural modulus, and peel adhesion energy. Raw data export is supported in CSV, Excel (.xlsx), and XML formats for third-party statistical analysis (e.g., JMP, Minitab) or LIMS integration. Optional calibration certificate traceable to Shanghai Institute of Measurement and Testing Technology (SIMT) satisfies ISO/IEC 17025 accreditation requirements for accredited testing laboratories.

Applications

• Plastics & Polymers: Tensile strength and ductility of PET films, PP injection-molded parts, TPU elastomers, and biodegradable PLA sheets.
• Metals & Alloys: Yield strength, ultimate tensile strength, and reduction in area for stainless steel wires, aluminum extrusions, and titanium fasteners.
• Packaging & Paper: Seal strength of laminated pouches, burst resistance of corrugated board, and puncture resistance of medical blister packs.
• Medical Devices: Pull-out force of suture anchors, tensile integrity of catheter shafts, and compression stiffness of hydrogel wound dressings.
• Electronics & Energy: Bond strength of solder joints, peel resistance of flexible PCB coverlays, and mechanical fatigue of battery electrode coatings.
• Automotive & Aerospace: Interlaminar shear strength of CFRP laminates, crush resistance of honeycomb core materials, and tensile performance of seatbelt webbing.

FAQ

What standards does the HY-1080U comply with for force calibration?
It conforms to ISO 376 for load cell verification and supports calibration traceability to national metrology institutes via optional certified reference load cells.
Can the system perform strain-controlled tests?
Yes—equipped with optional extensometers (contact or non-contact), it supports strain-rate control per ASTM E2309 and ISO 6892-1 Annex A2.
Is the controller compatible with external environmental chambers?
Yes—the digital I/O interface allows synchronization with temperature/humidity chambers for elevated-temperature or humidity-conditioned testing protocols.
What safety certifications are included by default?
CE marking per Machinery Directive 2006/42/EC, RoHS compliance, and IP20-rated electrical enclosure are standard.
Does the system support automated test sequence programming?
Yes—TestMaster Pro enables creation of multi-step test routines including preload hold, ramp-to-load, dwell, relaxation, and cyclic profiles with conditional logic.