TianYuan TY8000-BM5KN Electronic Tensile Testing Machine for Thin Films
| Brand | TianYuan |
|---|---|
| Origin | Jiangsu, China |
| Manufacturer Type | Direct Manufacturer |
| Region of Origin | Domestic (China) |
| Model | TY8000-BM5KN |
| Instrument Type | Electronic Tensile Testing Machine |
| Maximum Test Load | 5 kN |
| Force Measurement Range | 1–100% FS |
| Force Accuracy | ≤ ±0.5% |
| Test Stroke | 980 mm |
| Displacement Resolution | 0.01 mm |
Overview
The TianYuan TY8000-BM5KN is a microprocessor-controlled electronic tensile testing machine engineered for high-precision mechanical property evaluation of thin films and low-strength non-metallic materials. It operates on the fundamental principle of uniaxial static loading—applying controlled tensile, peel, or tear forces to standardized specimens while simultaneously measuring load (via precision strain-gauge-based load cell) and displacement (via high-resolution encoder). Designed in strict compliance with GB/T 16491–1996 (equivalent to ISO 7500-1 Class 1), the system delivers traceable force measurement across a dynamic range from 0.2% to 100% of full scale (FS), enabling reproducible characterization of modulus, yield strength, elongation at break, and fracture energy. Its modular architecture supports both R&D-grade material qualification and high-throughput QC screening in regulated manufacturing environments.
Key Features
- High-performance DSP-based control platform ensuring real-time closed-loop regulation of load and displacement with minimal latency and thermal drift.
- USB 1.1 interface (12 Mb/s full-speed mode) supporting plug-and-play connectivity and hot-swappable peripheral integration—including custom夹具 and environmental chambers.
- Four-layer PCB design with optimized signal routing and ground-plane isolation, delivering superior electromagnetic compatibility (EMC) in industrial laboratory settings.
- Integrated safety architecture including hardware-limit switches, overload cut-off, emergency stop circuitry, and software-enforced travel boundaries.
- Adjustable crosshead speed range: 20–500 mm/min, with speed accuracy maintained within ±2% of setpoint across the entire range.
- Displacement resolution of 0.01 mm (10 µm), supported by optical encoder feedback and calibrated linear motion guide rails.
Sample Compatibility & Compliance
The TY8000-BM5KN is validated for standardized mechanical testing of polymeric films (e.g., PET, BOPP, PE), elastomers, adhesives, textiles, packaging laminates, biomedical membranes, and composite foils. Specimen geometries conform to ASTM D882 (tensile properties of thin plastic sheeting), ISO 527-3 (plastics—determination of tensile properties—films and sheets), and GB/T 1040.3 (plastics—tensile testing—films and sheets). The system meets Class 1 accuracy requirements per GB/T 16491–1996 and supports audit-ready documentation for GLP and GMP environments. Optional accessories—including pneumatic grips, peel fixtures, and environmental enclosures—enable expansion into ISO 1133, ASTM D3330, and USP compliant test protocols.
Software & Data Management
The proprietary Windows-based control and analysis software provides intuitive test method setup, real-time curve visualization (load vs. displacement, stress vs. strain), and automated report generation in PDF/Excel formats. All test parameters—including calibration coefficients, operator ID, timestamp, and instrument serial number—are embedded in raw data files. Audit trail functionality records all user actions, parameter modifications, and calibration events in accordance with FDA 21 CFR Part 11 requirements when configured with user authentication and electronic signature modules. Data export supports CSV, XML, and ASTM E1434–08 compliant file structures for LIMS integration.
Applications
- Quality assurance of flexible packaging films in food, pharmaceutical, and electronics industries.
- Tensile modulus and elongation profiling of biodegradable polymer films during formulation development.
- Peel strength validation of pressure-sensitive adhesive tapes per ASTM D3330.
- Seal integrity testing of medical pouches under ISO 11607–2.
- Comparative tear resistance assessment of woven vs. nonwoven textile substrates.
- Educational use in university materials science laboratories for ASTM-compliant student experiments.
FAQ
What standards does the TY8000-BM5KN comply with?
It conforms to GB/T 16491–1996 (equivalent to ISO 7500-1 Class 1), ASTM D882, ISO 527-3, and supports method configuration for ASTM D3330, ISO 1133, and USP .
Can the system be integrated into an existing LIMS or MES environment?
Yes—via standardized CSV/XML data export and optional OPC UA or TCP/IP communication modules for direct enterprise system interfacing.
Is third-party calibration certification available?
Factory calibration is traceable to CNAS-accredited national metrology institutes; optional ISO/IEC 17025-certified calibration certificates are provided upon request.
What is the warranty and service coverage?
Standard 24-month parts-and-labor warranty; extended service plans include remote diagnostics, annual performance verification, and on-site preventive maintenance.
Are custom fixtures supported?
Yes—TianYuan offers application-specific fixture design services, including ISO-compliant pneumatic grips, 90° peel jigs, and ASTM D1876 T-peel fixtures, all fully compatible with the TY8000 platform.
