XC-572 Manual Flue Gas and Particulate Sampling Console
| Origin | USA |
|---|---|
| Manufacturer Type | Authorized Distributor |
| Origin Category | Imported |
| Model | XC-572 |
| Price Range | USD 13,500 – 40,500 |
Overview
The XC-572 Manual Flue Gas and Particulate Sampling Console is a compact, field-deployable isokinetic sampling system engineered for compliance with EPA Method 5, ISO 9096, and ASTM D6784–22 (Standard Test Method for Determination of Elemental Carbon, Organic Carbon, and Total Carbon in Stack Emissions). Designed for manual operation in industrial stack testing applications, the console integrates real-time monitoring of flue gas velocity, static/dynamic pressure, temperature, and volumetric flow to enable precise isokinetic sampling of particulate matter and gaseous pollutants. Its modular architecture supports integration with external vacuum pumps, standardized pitot tubes, heated sampling probes, and filter holders—ensuring adherence to regulatory requirements for stack emission characterization under varying thermal and aerodynamic conditions.
Key Features
- Integrated dual-mode manometer: calibrated inclined-vertical manometer with dual-scale readout (0–26 mmH₂O on inclined leg; 26–250 mmH₂O on vertical leg), resolution ±0.2 mmH₂O, accuracy ±1% FS
- Dry-gas meter with mechanical counter: cumulative volume range up to 9999.9999 m³, resolution 0.1 L, factory-calibrated per ISO 4064 Class B
- Seven-channel K-type thermocouple input with color-coded terminals and digital LCD display (range: 0–1000°C, resolution 0.1°C)
- Stainless-steel quick-connect fittings: 1/2″ for sampling line, 1/4″ (or optional 3/8″) for pitot tube, 3/8″ for vacuum pump interface
- Robust aluminum chassis with stackable design (58 × 53 × 30.5 cm; 18 kg), optimized for transport and multi-unit deployment in confined access locations
- Grounded 4-conductor circular umbilical cable (IEC 60309-compliant) for power, signal, and grounding continuity
- Onboard solid-state relay control for heated probe and filter box temperature regulation, synchronized with data acquisition circuitry
Sample Compatibility & Compliance
The XC-572 is validated for use with EPA-approved glass fiber filters (e.g., Pallflex TX40HI20WW), quartz filters (Whatman QM-A), and inert metal probes. It supports sampling of total suspended particulates (TSP), PM₁₀, and PM₂.₅ when paired with appropriate cyclone or impactor inlets. The system meets mechanical and electrical safety requirements per UL 61010-1 and IEC 61000-6-2/6-4 for industrial electromagnetic compatibility. All pressure and temperature measurements are traceable to NIST standards. Data logging and manual recordkeeping comply with GLP documentation protocols required for regulatory submissions to U.S. EPA, EU ETS, and China’s HJ/T 48–1999 standard.
Software & Data Management
As a manually operated console, the XC-572 does not incorporate embedded firmware or wireless connectivity. All operational parameters—including differential pressure, stack temperature, dry gas meter reading, and thermocouple channel selection—are displayed locally via analog manometers and a 4-digit LCD screen. Field technicians record measurements using standardized EPA Form 5 worksheets or third-party stack testing software (e.g., StackTrack Pro, EnviroData). The instrument’s analog outputs and physical interfaces allow seamless integration with external data loggers supporting Modbus RTU or 4–20 mA analog inputs, enabling audit-ready digital capture compliant with 21 CFR Part 11 when used with validated electronic record systems.
Applications
- Regulatory stack testing for coal-fired, biomass, and waste-to-energy boilers
- Performance verification of electrostatic precipitators (ESPs), fabric filters, and wet scrubbers
- Baseline emissions characterization during MACT (Maximum Achievable Control Technology) compliance audits
- Source testing for volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) requiring concurrent particulate collection
- Research-grade flue gas profiling in pilot-scale combustion facilities and university emission laboratories
- Pre-commissioning validation of continuous emission monitoring systems (CEMS)
FAQ
Is the XC-572 certified for use in EPA Method 5 testing?
Yes—the console meets all mechanical, metrological, and procedural specifications outlined in EPA Method 5 for manual isokinetic particulate sampling, including pressure measurement accuracy, flow calibration traceability, and thermal management of sampling trains.
Does it include an integrated vacuum pump?
No—the XC-572 is a manual console designed for use with externally mounted, oil-free vacuum pumps rated for high-temperature, corrosive flue gas service (e.g., Gast DOA-VX series or KNF NMP series).
Can it be used for hot/wet sampling applications?
Yes—when paired with a heated sampling probe (up to 250°C), insulated umbilical line, and impinger train, the XC-572 supports simultaneous particulate and moisture-laden gas sampling per EPA Method 201A and ISO 12141.
What maintenance is required between sampling events?
Routine inspection includes leak-checking of all stainless-steel quick-connect joints, verification of manometer fluid level and zero point, cleaning of thermocouple terminals, and calibration verification of the dry-gas meter against a master calibrator every 100 hours of operation or prior to each regulatory test campaign.
Is technical support available outside the United States?
Yes—authorized distributors provide field service, calibration certification, and method-specific training in EMEA, APAC, and LATAM regions, with documentation available in English, German, Spanish, and Mandarin.
