YANRUN YR-A3030 Automated Vision Measuring Machine with Contact Probe Capability

Overview

The YANRUN YR-A3030 is a fully automated vision measuring machine engineered for high-precision geometric metrology in quality control laboratories and precision manufacturing environments. Combining non-contact optical measurement with optional tactile probing capability, it operates on the principle of digital image correlation and coordinate metrology—capturing high-resolution images via a calibrated SONY color CCD sensor, then applying sub-pixel edge detection algorithms to determine feature positions with traceable uncertainty. Its rigid granite base and thermally stable mechanical architecture ensure dimensional stability under controlled environmental conditions (20 °C ±3 °C, 45–75% RH), meeting foundational requirements for ISO 10360-7 and VDI/VDE 2617 compliance in coordinate measuring systems. Designed for routine inspection of machined parts, sheet metal components, PCBs, and injection-molded assemblies, the YR-A3030 delivers repeatable measurements across its 300 mm × 300 mm working envelope, supporting both dimensional verification (length, angle, radius, position) and form analysis (flatness, parallelism, perpendicularity).

Key Features

• Fully automated operation with programmable measurement routines—eliminates operator-induced variability and enables unattended batch inspection.
• Hybrid metrology platform: integrates high-magnification video microscopy (30–380× total magnification) with optional contact probe module for complementary measurement of recessed or specular surfaces not resolvable optically.
• Precision motion system: servo-driven X/Y/Z axes with ground ball screws and linear encoders achieve 0.0005 mm digital resolution and ≤(3 + L/200) µm volumetric accuracy per ISO 10360-2 specifications.
• Adaptive illumination architecture: independently controllable LED ring light with surface and profile channels; intensity auto-scales with zoom level to maintain optimal contrast across magnification ranges.
• Thermally compensated granite structure with vibration-damped base—minimizes thermal drift and mechanical resonance during extended measurement cycles.
• Modular optical path: 0.7–4.5× parfocal zoom lens with quick-change auxiliary objectives (including 2×) enables rapid adaptation between wide-field overview and fine-feature interrogation.

Sample Compatibility & Compliance

The YR-A3030 accommodates diverse sample geometries via dual-platform configuration: a 508 mm × 508 mm load-bearing metal stage for heavy-duty fixtures and a 350 mm × 350 mm optical glass plate for transparent or backlit applications (e.g., gasket inspection, film overlay alignment). Maximum Z-axis travel of 200 mm supports stacked assemblies and tall fixtures. All measurement data are traceable to national standards through factory calibration certificates (NIST-traceable reference artifacts used during verification). The system meets essential requirements for ISO 9001-compliant inspection processes and supports audit-ready documentation for GLP/GMP-regulated sectors—including pharmaceutical component verification and medical device QA. While not certified to FDA 21 CFR Part 11 out-of-the-box, its software architecture permits integration with validated electronic signature and audit trail modules.

Software & Data Management

The embedded metrology software provides intuitive CAD-based measurement programming, real-time video overlay of GD&T callouts, and statistical process control (SPC) reporting. Measurement sequences are stored as encrypted XML templates with full version history. Raw image files (TIFF/AVI), coordinate datasets (CSV/DMIS), and annotated reports (PDF) are timestamped and stored with user ID, machine ID, and environmental log metadata. Export interfaces support direct integration into MES platforms (e.g., Siemens Opcenter, Rockwell FactoryTalk) and enterprise QMS systems. Optional add-ons include automated report generation compliant with ASME Y14.5-2018 annotation standards and multi-sensor fusion routines that merge optical edge data with tactile probe point clouds for comprehensive 3D geometry reconstruction.

Applications

• Dimensional validation of CNC-machined aerospace brackets and turbine blades against STEP AP242 models.
• GD&T analysis of automotive stampings—including position tolerance of hole patterns, profile of surface deviations, and angularity of flange edges.
• PCB solder paste inspection: aperture alignment, pad coplanarity, and fiducial mark registration prior to SMT placement.
• Medical device component verification: catheter hub concentricity, syringe barrel wall thickness uniformity, and orthopedic implant thread pitch consistency.
• Plastic part shrinkage mapping: comparative analysis of molded samples across mold cavities using thermal-stabilized stage acquisition.
• Calibration lab support: verification of gauge blocks, pin gauges, and radius standards per ISO 3650 and ISO 6318 protocols.

FAQ

What standards does the YR-A3030 comply with for measurement uncertainty?
It conforms to ISO 10360-2 (CMM performance verification) and ISO 10360-7 (vision system testing), with stated X/Y accuracy of ≤(3 + L/200) µm referenced to calibrated step gauges.
Can the system perform true 3D surface profiling?
Yes—when equipped with the optional contact probe module and configured with multi-angle scanning routines, it generates dense point clouds suitable for surface roughness estimation and form deviation mapping per ISO 4287 and ISO 16610-21.
Is the software compatible with third-party CAD formats?
Native import is supported for STEP AP203/AP214, IGES, and DXF; GD&T features are automatically recognized and mapped to measurement routines.
What environmental controls are mandatory for certification-grade use?
A temperature-stabilized room (20 °C ±1 °C, <±0.5 °C/h drift) with humidity control (45–60% RH) and vibration isolation (VC-C or better) is required for ISO/IEC 17025 accredited applications.
Does the system support automated pass/fail decision logic?
Yes—tolerance limits can be embedded directly into measurement programs, with real-time color-coded overlays (green/red) and SPC chart triggers configurable per feature group.