YANRUN YR80100-M Bridge-Type Fully Automatic 3D Vision Measuring Machine

Overview

The YANRUN YR80100-M is a bridge-type fully automatic 3D vision measuring machine engineered for high-precision geometric metrology in quality control laboratories, precision manufacturing facilities, and R&D centers. It employs non-contact optical measurement principles based on high-resolution digital imaging, calibrated telecentric optics, and sub-micron linear displacement feedback via precision grating encoders. The system integrates CNC-controlled XYZ motion with real-time image acquisition and edge-detection algorithms to quantify dimensional features—including length, diameter, angle, position, roundness, parallelism, and profile deviation—on complex 2D and 3D workpieces up to 800 × 1000 mm in footprint and 300 mm in Z-height. Its granite-based mechanical architecture (Grade 00 granite base and column, flatness ≤ 3 µm), paired with Taiwan HITIN linear guides and Mitsubishi servo motors with electromagnetic braking on the Z-axis, ensures thermal stability, long-term repeatability, and vibration resistance (< 0.002 g below 15 Hz), meeting foundational requirements for ISO 10360-compliant coordinate measuring systems.

Key Features

• Bridge-type structural design optimized for rigidity, load capacity (80 kg max), and thermal homogeneity—minimizing Abbe error and elastic deformation during high-speed scanning.
• Fully automated CNC motion control across X, Y, and Z axes, with rapid positioning (XY: 280 mm/s; Z: 100 mm/s) and closed-loop feedback from 1 µm resolution enclosed linear encoders.
• 6.5:1 zoom lens with manual magnification adjustment (0.7×–4.5× optical; 21×–200× system), supporting auto-calibration-free zoom transitions and real-time focus tracking.
• Hikvision GigE color industrial camera delivering high signal-to-noise ratio imagery at full frame rates, synchronized with programmable multi-zone illumination control.
• Dual independent lighting subsystems: 5-ring 8-sector surface LED illumination and coaxial edge LED illumination—both adjustable in 256 brightness steps for optimal contrast on reflective, matte, or textured surfaces.
• Integrated temperature compensation algorithm that applies material-specific thermal expansion coefficients based on ambient sensor input (20 °C ± 2 °C operating range), enhancing dimensional traceability under controlled lab conditions.

Sample Compatibility & Compliance

The YR80100-M accommodates a broad spectrum of industrial components—including machined metal parts, injection-molded plastics, PCB assemblies, stamped sheet metal, and precision optics—without requiring physical contact or surface preparation. Its open-stage configuration supports fixtures, vacuum chucks, and custom夹具 (jigs) for batch-oriented inspection. The system complies with core metrological frameworks including ISO 14253-1 (Geometrical Product Specifications — Verification of conformity to specification), ISO 10360-7 (CMM performance verification for vision systems), and supports audit-ready documentation per GLP and GMP environments. While not FDA 21 CFR Part 11-certified out-of-the-box, its software architecture enables secure user access control, electronic signature logging, and immutable .rst task file generation—facilitating internal validation for regulated manufacturing sectors.

Software & Data Management

The embedded CNC4000 electro-control platform and proprietary CNC Smart Metrology Software provide comprehensive measurement automation and data governance. Capabilities include CAD-based alignment (DXF import/export), image mosaic generation via panoramic scanning, real-time SPC analysis (importing .rst files into statistical dashboards), and customizable reporting in Word, Excel (template-driven), PDF, and DXF formats. The software implements ISO 1101-compliant GD&T evaluation—covering straightness, circularity, position, perpendicularity, angularity, concentricity, and profile tolerances—with full coordinate system management (3-point, 2-line, image registration, fixture-based alignment). All measurement tasks are logged with timestamped metadata, and raw image frames, edge maps, and height profiles are retained for retrospective review—ensuring full traceability and facilitating root-cause analysis in failure investigations.

Applications

This instrument serves as a primary metrology tool in Tier-1 automotive suppliers for verifying bracket geometry and weldment tolerances; in medical device manufacturing for validating stent strut dimensions and catheter hub symmetry; in electronics for inspecting solder paste deposition volume, BGA pad alignment, and flex circuit fiducial placement; and in aerospace subcontractors for certifying turbine blade airfoil contours and mounting hole patterns. Its ability to perform automated contour extraction, texture segmentation, and focus-based height mapping makes it especially suitable for hybrid measurements—e.g., combining optical edge detection with focal-plane displacement for Z-height verification on stepped surfaces—without probe contact or stylus wear artifacts.

FAQ

What standards does the YR80100-M support for calibration and verification?
It aligns with ISO 10360-7 for vision-based CMM verification and ISO 14253-1 for decision rules in conformance testing. Calibration artifacts (e.g., step gauges, ring gauges, ball plates) must be traceable to NMI-level references.
Can the system integrate with existing MES or QMS platforms?
Yes—via CSV task output, RESTful API hooks (available under OEM agreement), and direct database export (SQL Server/ODBC), enabling bidirectional data flow with Siemens Opcenter, ETQ Reliance, or PTC Windchill QMS.
Is third-party probe integration supported?
The platform provides mechanical and electrical interfaces for Renishaw MCP touch-trigger probes (optional), allowing combined optical + tactile measurement workflows within the same coordinate frame.
How is measurement uncertainty estimated for reported results?
Uncertainty budgets follow the ISO/IEC Guide 98-3 (GUM) framework, incorporating contributions from encoder resolution, lens distortion, thermal drift, lighting variability, and edge-detection repeatability—quantified during factory acceptance testing and documented in the included calibration certificate.
Does the software support multi-language UI and report localization?
Yes—interface languages include English, Simplified Chinese, Traditional Chinese, Japanese, and Korean; report templates can be localized independently using built-in text editors and variable substitution fields.