Super-Q Plus Ultra-Pure Water System
| Origin | USA |
|---|---|
| Manufacturer Type | Authorized Distributor |
| Origin Category | Imported |
| Model | Super-Q Plus |
| Flow Rate | 10–12 L/min |
| Resistivity | 18.2 MΩ·cm at 25 °C |
| Total Organic Carbon (TOC) | <20 ppb |
| Microbial Count | <10 CFU/mL |
| Heavy Metals | <0.01 ppm |
| Silicates | <0.01 ppb |
| Total Dissolved Solids (TDS) | <0.03 ppm |
| Dimensions (H × W × D) | 80 × 94.5 × 22 cm (31.5 × 37.2 × 8.7 in) |
| Net Weight | 32.7 kg (72 lb) |
| Power Supply | 120 V / 60 Hz or 230 V / 50 Hz |
| Pump Motor Rating | 0–33 H.P. |
| Feed Water Requirement | Reverse Osmosis (RO) Grade Water |
| Primary Purification Modules | Organex-Q Cartridge, Durapore Membrane Cartridge |
Overview
The Super-Q Plus Ultra-Pure Water System is an engineered solution for the continuous on-demand production of Type I ultrapure water compliant with ASTM D1193-20, ISO 3696:1987, and CLSI EP21-A guidelines. Designed for high-integrity laboratory environments—including cell culture facilities, analytical chemistry labs, and semiconductor cleanrooms—the system employs a multi-stage purification architecture integrating reverse osmosis pretreatment, dual-stage deionization, ultraviolet photo-oxidation (185/254 nm), and final 0.22 µm membrane filtration. Unlike batch-based storage systems, the Super-Q Plus operates in a closed-loop recirculation mode—automatically circulating purified water through its distribution loop every 60 minutes—to maintain microbial control and resistivity stability without reliance on intermediate reservoirs. This eliminates stagnation-related degradation pathways such as biofilm formation, leaching from storage tanks, or atmospheric CO₂ absorption—critical for applications demanding consistent 18.2 MΩ·cm resistivity and sub-20 ppb TOC.
Key Features
- Modular, service-intuitive architecture enabling rapid cartridge replacement and field-upgradable configurations
- Real-time resistivity and TOC monitoring with integrated digital display and data logging capability
- Automated hourly recirculation protocol with programmable flow velocity to suppress microbial proliferation
- Organex-Q mixed-bed ion exchange cartridge delivering stable deionization performance and extended service life
- Durapore hydrophilic polyethersulfone (PES) membrane filter certified for bacterial retention (log reduction ≥7) and low extractables
- UV oxidation chamber equipped with dual-wavelength lamps (185 nm for organic photolysis, 254 nm for germicidal action)
- Electronically controlled pump system optimized for variable pressure delivery across distribution networks up to 30 m in length
Sample Compatibility & Compliance
The Super-Q Plus produces water meeting or exceeding specifications required for critical life science and industrial applications. Its output satisfies USP Purified Water and Water for Injection (WFI) preparatory standards when coupled with validated post-generation sterilization steps. For microelectronics manufacturing, it complies with SEMI F63-0218 specifications for silicon wafer rinsing. All purification modules are manufactured under ISO 9001-certified processes and undergo individual lot testing for endotoxin content (<0.001 EU/mL), particulate count (0.2 µm), and heavy metal adsorption capacity. System validation documentation supports IQ/OQ/PQ protocols aligned with FDA 21 CFR Part 11 requirements for electronic records and signatures.
Software & Data Management
While the base Super-Q Plus operates via embedded microcontroller logic without external software dependency, optional Ethernet-enabled controllers support integration into centralized lab information management systems (LIMS). Logged parameters—including resistivity, TOC, UV lamp intensity, flow rate, and cartridge usage hours—are timestamped and exportable in CSV format. Audit trails retain operator actions, alarm events, and calibration history for GLP/GMP compliance. Firmware updates are performed via secure USB interface with cryptographic signature verification to ensure configuration integrity.
Applications
- Preparation of serum-free and chemically defined cell culture media requiring endotoxin-free, low-ionic-strength water
- Synthesis and dilution of HPLC mobile phases, ICP-MS standards, and ELISA reagents where trace metal contamination must be minimized
- Rinsing of photomasks, wafers, and MEMS devices during front-end semiconductor fabrication
- Feed water for ultra-low-background radiochemical analysis and accelerator mass spectrometry (AMS)
- Calibration of high-sensitivity conductivity and TOC analyzers used in environmental and pharmaceutical QC laboratories
FAQ
What feed water quality is required for optimal Super-Q Plus performance?
Reverse osmosis (RO) permeate with conductivity ≤5 µS/cm and silica ≤0.1 ppm is recommended. Pre-treatment with activated carbon and softening is advised if municipal feed contains chlorine or hardness above 3 ppm.
Can the system be integrated into existing lab water distribution piping?
Yes—the Super-Q Plus features standardized 1/2″ NPT inlet/outlet ports and supports both direct-point-of-use and looped distribution configurations with optional pressure-regulating valves.
How often must the Organex-Q and Durapore cartridges be replaced?
Typical service intervals are 6–12 months depending on feed water quality and daily usage volume; system firmware calculates remaining cartridge life based on cumulative flow and resistivity decay trends.
Is the Super-Q Plus compliant with FDA 21 CFR Part 11 for electronic records?
When configured with the optional Ethernet controller and audit-trail-enabled firmware, the system meets Part 11 requirements for record retention, user authentication, and electronic signature validation.
Does the system include validation support documentation?
Yes—each unit ships with a Factory Acceptance Test (FAT) report, Certificate of Conformance, and template protocols for Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
