SY-100 Pilot-Scale & Bench-to-Production Beverage Processing Line
| Origin | Shanghai, China |
|---|---|
| Manufacturer Type | Authorized Distributor |
| Origin Category | Domestic (China-made) |
| Model | SY-100 |
| Pricing | Available Upon Request |
Overview
The SY-100 Pilot-Scale & Bench-to-Production Beverage Processing Line is an integrated, modular processing system engineered for laboratory-scale development, process validation, and small-batch commercial production of liquid functional foods and beverages. Designed on the principle of scalable unit operations—each replicating core industrial unit processes—the line enables direct translation of formulation, thermal treatment, homogenization, and filling parameters from benchtop to full-scale manufacturing. It operates under controlled hygienic conditions compliant with food-grade material contact standards (316L stainless steel wetted parts, FDA-compliant gaskets, and ISO 22000-aligned layout principles). The system supports continuous or semi-continuous flow modes and is validated for use in R&D centers, university food science departments, contract development labs, and startup beverage brands requiring GMP-aligned pilot data prior to capital equipment investment.
Key Features
- Scalable throughput range: 20–500 L/h, adjustable via variable-speed peristaltic or centrifugal pumps and PID-controlled temperature zones
- Turnkey engineering solution—including CIP/SIP-ready piping, PLC-based HMI control panel (Siemens S7-1200), and pre-wired electrical cabinet meeting IP54 rating
- Thermal processing flexibility: configurable for hot-fill (85–95°C), ambient-fill (20–30°C), or cold-fill (2–8°C) modes with integrated plate heat exchanger and holding tube
- Modular architecture: individual units—including flash evaporator (optional), high-shear mixer, tubular/UHT sterilizer (validated at ≥135°C/4–6 s), and positive-displacement filler—can operate independently or as part of the full line
- Energy-optimized design: total utility demand limited to potable water, purified water (≥1 µS/cm conductivity), and standard 3-phase 380 V / 50 Hz industrial power supply
- Process documentation readiness: all critical control points (CCPs) logged with timestamped data export (CSV/Excel); optional integration with MES-compatible SCADA systems
Sample Compatibility & Compliance
The SY-100 line accommodates a broad spectrum of low-viscosity to moderately viscous aqueous formulations, including dairy-based emulsions (e.g., flavored milk, plant-based alternatives), clarified and pulpy fruit/vegetable juices, ready-to-drink teas, herbal infusions, probiotic suspensions, and vitamin-fortified functional waters. All wetted surfaces conform to 3-A Sanitary Standards #36-01 and EHEDG Doc. 8 guidelines. The thermal sterilization module is validated per ISO 11135 (for steam sterilization) and ISO 11137 (for radiation equivalence modeling), supporting regulatory submissions under FDA 21 CFR Part 117 (Preventive Controls for Human Food) and EU Regulation (EC) No 852/2004. Optional IQ/OQ documentation packages are available for GLP and GMP-aligned laboratories.
Software & Data Management
The embedded Siemens SIMATIC HMI provides real-time monitoring of flow rate, inlet/outlet temperatures, pressure differentials, and fill volume accuracy (±0.5% FS). Process recipes are stored with user-level access control (admin/operator/researcher tiers), and audit trails record all parameter changes, manual overrides, and alarm events—fully compliant with FDA 21 CFR Part 11 requirements for electronic records and signatures. Data export supports CSV, PDF report generation, and OPC UA connectivity for integration into LIMS or enterprise QA platforms. Remote diagnostics capability allows secure vendor-assisted troubleshooting without on-site intervention.
Applications
- Formulation development and sensory evaluation trials (taste, mouthfeel, stability)
- Shelf-life studies under accelerated and real-time storage conditions
- Thermal process validation (F0, B* values) and lethality mapping for acidified and low-acid products
- Regulatory dossier preparation for novel food notifications (EFSA, FDA GRAS, China NHC)
- Training platform for food engineering curricula, including mass/energy balance exercises and HACCP plan development
- Contract manufacturing support for startups requiring small-lot commercial samples compliant with retail packaging specifications
FAQ
What types of beverages can be processed on the SY-100 line?
It supports dairy, plant-based, fruit/vegetable juice, tea, herbal infusion, functional water, and probiotic beverage formulations—with viscosity limits up to 500 mPa·s at 20°C.
Is the system suitable for sterile processing of low-acid beverages?
Yes; when equipped with the optional UHT sterilizer module (135–140°C, 4–6 s), it achieves ≥6-log reduction of Geobacillus stearothermophilus spores per FDA guidance.
Can the line be upgraded for higher throughput later?
All major modules are designed with standardized flange interfaces (DIN 11851) and scalable control logic, enabling seamless capacity expansion to 1,000 L/h with minimal retrofitting.
Does the system include cleaning-in-place (CIP) functionality?
Yes; fully automated CIP cycle with caustic, acid, and sanitizing phases is programmable and validated per ASME BPE-2022 Annex A.
What documentation is provided upon commissioning?
Factory acceptance test (FAT) report, piping & instrumentation diagrams (P&IDs), electrical schematics, material traceability certificates, and calibration records for all transmitters and flow meters.
