Experimental Juice & Beverage Pilot Production Line
| Origin | Shanghai |
|---|---|
| Manufacturer Type | Authorized Distributor |
| Origin Category | Domestic (China) |
| Model | SY-100 |
| Pricing | Available Upon Request |
Overview
The Experimental Juice & Beverage Pilot Production Line (Model SY-100) is a fully integrated, modular pilot-scale system engineered for process development, formulation optimization, and small-batch production of non-alcoholic beverages—including fruit juices, vegetable blends, tea infusions, functional health drinks, and herbal extracts. Designed in collaboration with the School of Agriculture and Biology at Shanghai Jiao Tong University, this line implements core unit operations representative of industrial-scale manufacturing—pasteurization, homogenization, mixing, thermal/ambient/cold filling, and CIP cleaning—while operating at a scalable throughput of 20–500 L/h. Its architecture adheres to hygienic design principles per EHEDG Guideline Doc. 8 and FDA 21 CFR Part 110, enabling GMP-aligned operation in R&D labs, university teaching facilities, and quality assurance departments. Unlike benchtop units, the SY-100 replicates full-process material flow dynamics—including residence time distribution, thermal history, and shear exposure—making it suitable for shelf-life studies, sensory panel validation, preservative efficacy testing, and regulatory-compliant sample generation.
Key Features
- Modular, skid-mounted configuration with standardized sanitary tri-clamp connections (DIN 11851 / ISO 2852) for rapid reconfiguration across beverage categories.
- Three filling modes supported: hot-fill (85–95°C), ambient-fill (20–30°C), and cold-fill (2–8°C), compatible with PET bottles, glass containers, and customer-supplied packaging formats.
- Integrated plate-type pasteurizer (validated per ASTM F1937 for thermal lethality verification) featuring precise temperature control (±0.5°C) and programmable hold times (15–300 s).
- Self-contained utility interface: single-point connection for potable water, purified water (≥1 µS/cm resistivity), and three-phase industrial power (380 V / 50 Hz); no steam boiler or compressed air required.
- Independent operability of key modules—including high-shear mixer, vacuum deaerator, and positive displacement filler—enabling standalone use for ingredient dispersion, degassing trials, or fill-volume calibration without full-line activation.
- Energy-optimized thermal recovery system recaptures >40% of pasteurizer heat output for preheating incoming product, reducing total energy demand by up to 28% versus conventional pilot lines.
Sample Compatibility & Compliance
The SY-100 accommodates low-viscosity (0.5–50 mPa·s) and moderately suspended (≤5% pulp, ≤200 µm particle size) aqueous systems typical of clarified juices, NFC (not-from-concentrate) blends, herbal infusions, and fortified electrolyte beverages. All wetted surfaces are constructed from AISI 316L stainless steel with Ra ≤ 0.4 µm electropolished finish, compliant with ISO 20816-2 for surface roughness in food contact applications. The system supports documentation packages aligned with GLP (OECD Series 1, 2005) and pre-submission readiness for FDA GRAS or EFSA Novel Food dossiers. Full traceability is maintained via timestamped batch logs, including inlet/outlet temperatures, fill weights, and CIP cycle parameters.
Software & Data Management
A dedicated HMI (Human-Machine Interface) running on an embedded industrial PC provides real-time monitoring of critical process variables—temperature profiles, flow rates, pressure differentials, and fill accuracy—with automated data logging to CSV or SQL databases. Audit trails comply with FDA 21 CFR Part 11 requirements, including electronic signatures, user access levels (admin/operator/auditor), and immutable record retention for ≥24 months. Optional integration with LIMS platforms (e.g., LabWare, Thermo Fisher SampleManager) enables direct transfer of production metadata for stability study correlation.
Applications
- R&D process validation prior to commercial-scale contract manufacturing
- Accelerated shelf-life testing under controlled storage conditions (25°C/60% RH, 37°C/75% RH)
- Sensory evaluation of flavor stability, color retention, and mouthfeel evolution over time
- Optimization of preservative systems (e.g., potassium sorbate + sodium benzoate ratios) and pH-dependent microbial inhibition
- Training platform for food science curricula covering HACCP critical control points, thermal processing kinetics, and packaging interaction studies
- Regulatory sample preparation for label claim substantiation (e.g., vitamin C retention, polyphenol bioavailability)
FAQ
Is the SY-100 certified for use in regulated environments such as ISO 17025-accredited labs?
Yes—the system’s instrumentation is calibrated per ISO/IEC 17025:2017 Annex A.2, and validation protocols include IQ/OQ documentation templates aligned with EU Annex 15.
Can the line be upgraded to handle carbonated beverages?
Not natively; CO₂ dosing and counter-pressure filling require separate pressurized modules. However, the base frame预留 space for future integration of carbonation units.
What level of technical support is provided post-installation?
Includes on-site commissioning, operator training (8 hours), and remote diagnostics via secure VPN. Extended service contracts cover preventive maintenance, spare parts logistics, and annual performance requalification.
