YANRUN YR2010Z Automatic-Focus 2D Vision Measuring Machine

Overview

The YANRUN YR2010Z Automatic-Focus 2D Vision Measuring Machine is an entry-level precision coordinate metrology system engineered for high-repeatability geometric inspection of planar and near-planar components in production and quality control environments. Based on optical triangulation and subpixel edge detection principles, the system captures high-fidelity monochrome images via a stabilized optical path—comprising a motorized zoom lens, precision granite base, and thermally stable LED illumination—to enable non-contact dimensional verification of features including edges, circles, arcs, lines, and angles. Its closed-loop auto-focus Z-axis ensures consistent focal plane positioning across varying part heights (up to 180 mm), eliminating manual refocusing drift and supporting repeatable measurement of stepped or multi-level surfaces. Designed for ISO/IEC 17025-aligned laboratories and ISO 9001-certified manufacturing floors, the YR2010Z delivers traceable results compliant with fundamental GD&T standards per ASME Y14.5 and ISO 1101, serving as a foundational tool for first-article inspection, process capability studies (Cp/Cpk), and routine in-line verification.

Key Features

• Grade-0 granite structural frame with ≤3 µm flatness over full travel, minimizing thermal drift and mechanical deformation under load
• Closed-loop servo-driven Z-axis with real-time focus feedback, enabling automated height compensation during XY scanning
• High-sensitivity Sony IMX-series CCD sensor coupled with 0.7×–4.5× parfocal zoom optics, delivering 20×–140× magnification (optional 40×–280×)
• Dual-mode illumination system: adjustable ring light for surface feature contrast and coaxial circular light for edge clarity on reflective or translucent materials
• 1 µm resolution linear encoders on X/Y axes with closed-loop grating feedback; integrated DC300 subpixel analysis engine achieving effective 0.1 µm measurement resolution
• ZONSON metrology software with dual-language UI (English/Chinese), supporting ASTM E1316-compliant reporting templates and GLP/GMP audit trail logging

Sample Compatibility & Compliance

The YR2010Z accommodates a broad spectrum of industrial parts—including stamped metal components, precision gears, cam profiles, cutting tools, watch movement plates, PCB stencils, and micro-electromechanical systems (MEMS) substrates—within its 200 mm × 100 mm field of view and 180 mm vertical clearance. Its non-destructive optical methodology eliminates surface contact artifacts common with tactile probes, making it suitable for soft metals, coated surfaces, and brittle ceramics. The system conforms to key international metrological frameworks: calibration traceability follows ISO/IEC 17025 requirements through NIST-traceable 1 µm master scale certification; software data handling satisfies FDA 21 CFR Part 11 criteria for electronic records and signatures when configured with user access controls and audit logging; GD&T evaluation routines align with ASME Y14.5-2018 definitions for position, concentricity, profile, and runout.

Software & Data Management

ZONSON intelligent metrology software provides a modular, workflow-driven interface optimized for both novice operators and metrology engineers. Core capabilities include automatic edge detection using adaptive thresholding and gradient-based contour fitting, batch measurement scripting via macro recorder, and real-time SPC charting (X-bar/R, Cp/Cpk, Pp/Ppk) with assignable control limits. All measurement data—including raw pixel coordinates, fitted geometry parameters, tolerance status flags, and operator metadata—are stored in encrypted SQLite databases with configurable retention policies. Export formats include industry-standard DXF (for CAD overlay), PDF (with embedded calibration certificates), Excel (for statistical post-processing), and native .zms project files. Optional integration with enterprise MES/QMS platforms is supported via RS232 serial protocol or TCP/IP socket API, enabling bidirectional data exchange without proprietary middleware.

Applications

The YR2010Z serves critical roles across multiple sectors: in mold & die shops, it verifies cavity dimensions and electrode geometry prior to EDM machining; in electronics manufacturing, it inspects solder paste stencil apertures, connector pin pitch, and flex circuit fiducial alignment; in watchmaking, it quantifies jewel bearing diameters, gear tooth thickness, and balance spring anchor positions; in automotive Tier-1 supply chains, it validates stamping repeatability for brake caliper brackets and sensor housings. Its ability to perform rapid “box-and-measure” inspections—where users define ROI polygons and trigger automated feature extraction—reduces cycle time by >60% compared to manual coordinate acquisition, while maintaining measurement uncertainty budgets within ±(3 + L/200) µm per ISO 15530-3.

FAQ

Does the YR2010Z support third-party probe integration?
Yes—the system features standardized mechanical and electrical interfaces compatible with Renishaw PH10M/MQ kinematic probe heads and TP20/TP200 modules, enabling hybrid 2.5D measurement when combined with optional ruby stylus kits.
Is CAD model alignment supported?
Yes—ZONSON software includes best-fit iterative alignment (Iterative Closest Point algorithm), allowing imported STEP or IGES models to be registered to measured point clouds for deviation mapping and pass/fail color-coded reporting.
What environmental conditions are required for optimal performance?
The instrument is rated for operation at 20 ± 1 °C ambient temperature with ≤50% RH; vibration isolation is recommended when installed near CNC machinery or compressors.
Can measurement reports be customized for internal QA workflows?
Yes—users may define custom report templates using built-in WYSIWYG editor, embed company logos, enforce mandatory signature fields, and export directly to network shares or email gateways.
Is remote diagnostics or firmware update capability available?
Yes—ZONSON supports secure HTTPS-based remote maintenance sessions with screen sharing and encrypted OTA firmware updates, subject to customer-configured firewall rules and TLS 1.2+ certificate validation.