YANRUN YR4030-M Bridge-Type Fully Automatic 3D Vision Measuring Machine

Overview

The YANRUN YR4030-M is a bridge-type, fully automated 3D vision measuring machine engineered for high-precision geometric metrology in quality control laboratories, precision manufacturing workshops, and R&D facilities. It employs non-contact optical measurement principles based on digital image acquisition, sub-pixel edge detection, and coordinate metrology traceable to ISO 10360 and VDI/VDE 2617 standards. The system integrates a rigid granite structural frame (Grade 00, flatness ≤3 µm), precision linear motion systems with Mitsubishi servo drives, and high-resolution closed-loop optical encoders (1 µm resolution) to ensure mechanical stability and thermal robustness under controlled environmental conditions (20°C ±2°C, <0.002 g vibration). Designed for dimensional verification of machined parts, sheet metal components, injection-molded plastics, PCBs, and precision stampings, the YR4030-M supports measurement volumes up to 400 mm × 300 mm × 200 mm (X×Y×Z) with maximum payload capacity of 80 kg.

Key Features

• Rigid bridge architecture with Grade 00 granite base and column — minimizes thermal drift and ensures long-term repeatability.
• Fully CNC-controlled triaxial motion system using Taiwan HITIN precision linear guideways and Mitsubishi AC servo motors (with electromagnetic brake on Z-axis).
• 6.5:1 motorized zoom lens with manual magnification adjustment — maintains calibration integrity across optical zoom range (0.7×–4.5×), eliminating need for re-calibration after zoom changes.
• Hikvision GigE color industrial camera delivering high SNR imaging at real-time frame rates — optimized for both surface and edge illumination modes.
• Dual independent illumination subsystems: 5-ring 8-zone programmable surface LED lighting and adjustable contour backlight — each controllable in 256 brightness steps for optimal contrast on diverse material surfaces (matte, reflective, translucent).
• Auto-focus algorithm enabling rapid height measurement via focus peak detection — supports Z-height profiling and step-height analysis without tactile probing.
• Real-time temperature compensation module — applies material-specific thermal expansion coefficients based on ambient temperature deviation from 20°C reference, improving dimensional accuracy for aluminum, steel, and polymer parts.

Sample Compatibility & Compliance

The YR4030-M accommodates flat, prismatic, and moderately complex 3D parts within its working volume. Its non-destructive optical method is compatible with metals, ceramics, composites, and engineering plastics. The system complies with ISO 10360-7 (acceptance and reverification tests for vision measuring systems), VDI/VDE 2617 Part 6 (optical measuring systems), and supports GLP/GMP-aligned audit trails when used with validated software configurations. While not inherently FDA 21 CFR Part 11 compliant out-of-the-box, the CNC4000 control platform allows integration with third-party electronic signature and data integrity modules for regulated environments. All measurement results are traceable to national metrological standards through documented calibration certificates and factory verification reports supplied with each unit.

Software & Data Management

The proprietary CNC4000 intelligent metrology software provides comprehensive measurement workflow automation. It supports full CAD-based alignment (DXF import/export), real-time SPC analysis (via .rst file ingestion), and multi-language UI (English, Simplified/Traditional Chinese, Japanese, Korean). Measurement data export includes Excel (.xlsx), Word (.docx), PDF, DXF, and CSV formats — with customizable report templates. The software implements hierarchical task management: users define inspection routines (e.g., feature-based GD&T checks), schedule batch measurements, and apply pass/fail thresholds per characteristic. Audit-relevant metadata — including operator ID, timestamp, environmental logs, and calibration status — is embedded in all exported reports. Optional Renishaw MCP 3D touch probe integration extends capability to hybrid contact/non-contact measurement of deep cavities or occluded features.

Applications

This system serves critical dimensional verification roles across multiple industries: aerospace component inspection (flange holes, turbine blade profiles), automotive powertrain QA (valve seats, gear tooth geometry), medical device manufacturing (catheter hubs, surgical instrument tolerances), electronics (SMT pad dimensions, BGA ball placement), and precision tooling (jig & fixture validation). Specific use cases include profile matching against CAD models, GD&T evaluation (position, concentricity, parallelism), contour scanning for reverse engineering, sieve analysis automation, and cross-sectional height mapping via focus-stacking. Its panoramic stitching function enables large-area inspection beyond single-field-of-view limitations — particularly valuable for PCB panel metrology and architectural glass quality assessment.

FAQ

What is the maximum workpiece size supported by the YR4030-M?
The standard measurement volume is 400 mm (X) × 300 mm (Y) × 200 mm (Z), accommodating parts up to 80 kg.
Does the system support GD&T evaluation per ASME Y14.5 or ISO 1101?
Yes — the software calculates form and orientation tolerances including straightness, roundness, perpendicularity, and position, with configurable datum references and tolerance zones.
Can measurement programs be reused across different parts?
Yes — parametric programming allows template-based inspection routines; CAD model alignment enables automatic feature recognition and program portability.
Is external calibration required annually?
Annual traceable calibration is recommended per ISO/IEC 17025 guidelines; YANRUN provides certified calibration services and NIST-traceable artifacts upon request.
How is data security and user access managed?
Role-based user accounts (Operator, Engineer, Administrator) control software functionality and data export permissions; optional Windows Active Directory integration supports enterprise identity management.