YANRUN YR120150-M Bridge-Type Fully Automated 3D Vision Measuring Machine

Overview

The YANRUN YR120150-M is a bridge-type, fully automated 3D vision measuring machine engineered for high-precision geometric metrology in demanding industrial quality control environments. It employs digital image-based coordinate measurement principles—combining high-resolution optical imaging, precision motion control, and sub-micron linear scale feedback—to quantify dimensional features, form tolerances, and positional relationships of manufactured parts. Designed for large-format workpieces up to 1200 × 1500 mm, the system integrates a rigid 00-grade granite bridge structure, precision linear guideways, and closed-loop servo-driven axes to ensure mechanical stability and thermal drift resistance under controlled laboratory conditions (20 °C ±2 °C, <0.002 g vibration). Its measurement architecture conforms to fundamental principles outlined in ISO 10360-7 (coordinate measuring machines—acceptance and reverification tests) and supports traceable calibration practices aligned with ISO/IEC 17025 requirements.

Key Features

• Rigid structural platform: Bridge frame constructed from 00-grade granite with surface flatness ≤3 µm, providing long-term dimensional stability and vibration damping.
• High-speed precision motion system: Dual Mitsubishi AC servo motors (XY), DC servo motor with electromagnetic brake (Z), coupled with HITIN linear guides and 1 µm resolution closed-loop optical encoders for repeatable positioning.
• Optical subsystem: 6.5:1 zoom telecentric lens with manual magnification adjustment (0.7×–4.5×); no recalibration required after zoom change per ISO 10360-2 Annex D.
• Imaging hardware: Hikvision GigE color industrial camera delivering real-time image acquisition at full resolution; synchronized with multi-zone programmable illumination.
• Intelligent lighting control: Independent 5-ring 8-sector surface LED source and edge LED source, each adjustable in 256 brightness steps for optimal contrast across diverse material finishes and geometries.
• Automated focus & height measurement: Autofocus algorithm enables rapid Z-height determination via contrast optimization; supports focal-plane displacement measurement for step-height and surface profile analysis.
• Thermal compensation module: Real-time ambient temperature input allows automatic correction of thermal expansion effects using user-defined material coefficients, improving dimensional accuracy per ASTM E29–23 guidelines.

Sample Compatibility & Compliance

The YR120150-M accommodates workpieces up to 1200 mm × 1500 mm × 300 mm (W × L × H) and supports maximum loads of 80 kg. It is suitable for metallic, plastic, ceramic, and composite components commonly encountered in automotive, aerospace, mold & die, and precision machining industries. The system meets mechanical safety requirements per ISO 12100 and electrical safety standards IEC 61000-6-2/6-4. While not certified as a medical device or pharmaceutical-grade instrument, its software architecture supports audit-ready operation when configured with optional SPC modules and timestamped measurement logs—enabling alignment with GLP/GMP documentation workflows where permitted by local regulatory interpretation.

Software & Data Management

The CNC4000 control platform and integrated CNC intelligent metrology software provide comprehensive measurement automation and data traceability. Core capabilities include:

• Full CAD interoperability: Import/export of DXF files; overlay of measured features onto imported engineering drawings for GD&T verification.
• GD&T evaluation suite: Compliant assessment of straightness, roundness, position, parallelism, perpendicularity, concentricity, and profile tolerances per ASME Y14.5–2018 and ISO 1101.
• SPC-ready reporting: Export of .rst task logs and CSV-formatted results for external statistical process control analysis; built-in histogram, X-bar/R chart, and capability index (Cp/Cpk) calculation.
• Multi-language UI: Interface available in Simplified Chinese, Traditional Chinese, English, Japanese, and Korean—configured without reinstallation.
• Document export: Native output to Word, Excel (customizable templates), PDF, and AutoCAD-compatible formats; direct printing of measurement reports with operator ID, timestamp, and revision history.
• Audit trail functionality: Optional configuration supports FDA 21 CFR Part 11–compliant electronic signatures and immutable log records when deployed with validated IT infrastructure.

Applications

This system is routinely deployed in Tier-1 automotive suppliers for engine block, transmission housing, and chassis component inspection; in electronics manufacturing for PCB stencil validation and connector housing geometry; in precision tooling for mold cavity verification and electrode profiling; and in R&D labs for prototype dimensional validation prior to production release. Its panoramic stitching function enables full-field mapping of large sheet metal parts, while the optional Renishaw MCP 3D touch probe extends capability to hybrid measurement—allowing tactile probing of recessed features inaccessible to optical methods. The system supports both first-article inspection (FAI) and high-volume in-process verification protocols.

FAQ

What is the maximum part size this system can measure?
The YR120150-M accepts parts up to 1200 mm × 1500 mm in XY plane and 300 mm in Z height.
Does the system support GD&T evaluation per international standards?
Yes—it evaluates form and orientation tolerances in accordance with ASME Y14.5–2018 and ISO 1101, including position, parallelism, and profile of a surface.
Can measurement data be exported for external SPC analysis?
Yes—measurement results are exportable in CSV format; .rst task files may also be imported into third-party SPC platforms.
Is thermal compensation enabled by default?
Thermal compensation is configurable and requires user input of ambient temperature and material coefficient of thermal expansion (CTE); it is not active without explicit setup.
What certifications apply to the hardware and software?
The mechanical and electrical design complies with ISO 12100 and IEC 61000 series standards; software validation and regulatory certification (e.g., ISO 13485, FDA 510(k)) are customer-responsibility and require site-specific qualification.