YXLON FF35 CT Industrial X-ray Computed Tomography System
| Brand | YXLON International GmbH |
|---|---|
| Country of Origin | Germany |
| Manufacturer Type | Authorized Distributor |
| Origin Category | Imported |
| Model | FF35 CT |
| Pricing | Upon Request |
Overview
The YXLON FF35 CT is a high-performance industrial X-ray computed tomography (CT) system engineered for non-destructive 3D internal inspection, dimensional metrology, and failure analysis across demanding R&D and production environments. Based on cone-beam micro-CT architecture, it employs a high-stability 190 kV open-tube X-ray source (optionally upgradable to a 225 kV water-cooled FeinFocus tube) and a large-area flat-panel digital detector to deliver isotropic voxel resolution down to <1.0 µm in optimized scanning configurations. Its mechanical architecture supports geometric magnification up to 2000×, enabling sub-micron feature detection without physical sectioning. Designed and assembled in Germany under strict COMET Group quality governance, the FF35 CT complies with IEC 61340-5-1 (ESD control), ISO 9001-certified manufacturing processes, and meets electromagnetic compatibility requirements per EN 61326-1. It serves as a reference-grade platform for traceable volumetric analysis in regulated sectors including aerospace, automotive power electronics, medical device validation, and advanced semiconductor packaging.
Key Features
- Modular platform architecture supporting customer-specific configuration — from 2D radiography to full-volume CT, helical CT, and time-resolved 4D scanning
- Open-tube X-ray source with up to 10 W focal spot power; maintains focus stability at ≥7 W, enabling high-flux acquisition without thermal drift
- Patented TXI (True X-ray Imaging) technology for real-time beam stabilization and automatic exposure optimization across varying sample densities
- AIM (Automatic Image Centering & Monitoring) algorithm ensuring consistent region-of-interest positioning during multi-angle acquisition sequences
- Motorized 360° rotation + ±30° tilt stage with high-precision encoders (≤0.005° repeatability), essential for angular defect localization and anisotropic material characterization
- FGUI v5.x software suite with CNC-programmable motion control, automated BGA void analysis, and standardized ASTM E1441-compliant CT reconstruction pipelines
- One-minute rapid CT scan mode (standard geometry, medium-density samples) for iterative prototyping and root-cause diagnostics in lab environments
- Native upgrade path to full 3D metrology-grade CT — no hardware replacement required beyond optional high-accuracy calibration artifacts and temperature-stabilized enclosure
Sample Compatibility & Compliance
The FF35 CT accommodates samples up to Φ300 mm × 500 mm height with maximum source-to-detector distance (FDD) of 1200 mm, supporting both low-Z polymers and high-Z alloys (e.g., tungsten, leaded solder, copper traces). Its radiation safety interlock system conforms to IEC 61010-1 and local regulatory frameworks (e.g., German RöV, US 21 CFR 1020.40). Data integrity and audit readiness are ensured via built-in GLP/GMP-aligned features: electronic signatures, user-access logging, version-controlled SOP templates, and FDA 21 CFR Part 11–compliant audit trails when deployed with validated network storage protocols. All CT reconstructions adhere to ISO/IEC 17025 traceability principles through NIST-traceable phantoms (e.g., PTB-certified sphere arrays, step wedges).
Software & Data Management
FGUI integrates acquisition, reconstruction (FDK, iterative SART), segmentation (threshold-based, region-growing, deep-learning-assisted), and metrology (GD&T, wall thickness, porosity quantification per ASTM E2865) in a single workflow. Raw projection data is stored in DICOM 3.0 and HDF5 formats; reconstructed volumes support VTK, STL, and PLY export for CAD comparison (via Geomagic Control X or PolyWorks integration). The system supports secure remote access via TLS 1.2–encrypted client-server architecture and offers API hooks (Python/C++) for custom automation in continuous improvement loops. Data retention policies align with ISO 13485 clause 4.2.4 for medical device manufacturers.
Applications
- Failure analysis of power modules, SiC/GaN packages, and flip-chip interconnects — identifying delamination, wire bond lift-off, and void distribution
- Porosity and inclusion analysis in additively manufactured aerospace components per AMS7033 and ASTM F2924
- Dimensional verification of MEMS cavities, stent struts, and microfluidic channels against nominal CAD models
- Assembly verification of hermetically sealed implantable devices (ISO 11737-1 bioburden correlation)
- Time-resolved CT for dynamic process monitoring (e.g., thermal cycling-induced crack propagation, solder reflow behavior)
- Reverse engineering of legacy parts where blueprints are unavailable — generating watertight meshes for toolpath generation
FAQ
Does the FF35 CT support quantitative density calibration?
Yes — using dual-energy acquisition and NIST-traceable reference materials (e.g., aluminum/titanium step wedges), absolute Hounsfield Unit (HU) calibration is achievable for material discrimination.
Can the system perform automated pass/fail inspection against GD&T tolerances?
Yes — via integrated metrology module with statistical process control (SPC) reporting and CPK/PPK calculation aligned with ISO 22514-2.
Is CT reconstruction processing performed on-board or externally?
Reconstruction is executed on a dedicated GPU-accelerated workstation (included); optional cloud offload is available for batch processing via secure AWS GovCloud instances.
What maintenance intervals are recommended for the open-tube X-ray source?
Annual preventive maintenance by YXLON-certified engineers is advised; tube lifetime exceeds 15,000 operating hours under standard duty cycles.
Does the system comply with EU RoHS and REACH directives?
Yes — all structural and electronic components meet Directive 2011/65/EU (RoHS2) and Regulation (EC) No 1907/2006 (REACH) Annex XIV substance restrictions.
